Cellovations
Scout intake sheet
Challenge description
(Food) Packaging serves two main purposes. It contains the product which allows it to be easily transported from A to B, and it protects the content from the outside environment. By forming a barrier between the product and the outside, products can be protected from negative influences such as moisture, oxygen, pathogens and (UV)-light. For current packaging, these barrier functions are best performed by petroleum-based materials (plastics). However, the inclusion of such materials makes the recyclability of packaging waste more challenging. As a more sustainable alternative, biobased materials could be used. An example of such a material would be cellulose, which is an abundant biopolymer. However, cellulose is currently not sufficient to be used as the sole material for **packaging** yet. Therefore, BCB and partners are on the outlook for potential **methods to improve the properties of cellulose** by either biochemical, chemical or mechanical modification of cellulose polymers. By improving the cellulose fibers, new functionalities could potentially be achieved that can *improve the barrier properties or structural integrity of cellulose-based packaging materials.* For partners such as Unilever, these materials should be recyclable or bio-degradable/compostable to be of value. These modifications need to modify cellulose as a polymer and are not restricted to the maturity of available technologies.
Scope
Current known technique(s)
- RI.SE has performed an initial search last year and the results can be found on the BCB website.
Ideal outcome
- RI.SE has performed an initial search last year and the results can be found on the BCB website.
An ideal outcome of this scout would result in 5-10 potential technologies/modifications that would improve packaging materials (and would result in at least 6 "slagroom taarten")
Objective(s)
- Should improve the barrier properties, or increase structural integrity
- The material should be recyclable or bio-degradable/compostable
- Preferably does not require toxic or rare chemicals (for second-phase)
- Oxygen barrier properties
- Water vapor barrier properties
- Speed of biodegradability
- Recyclability
Constraint(s)
- Must be cellulose-based
**Example of Query** **Action - Object - Environment** = Modify - Cellulose - Packaging Potential synonyms for *Modify* = improve, functionalize, change, decorate, graft Other relevant environments = barrier, container
Preliminary Results
Published 1/13/20
Based on the case described above we have executed the first line of queries in IGOR^AI. The goal was to obtain a broad set of technologies that improve cellulose for packaging applications. 10 concepts are distinguished based on the results. Every concept comprises multiple technologies (41 in total). Below the table, short descriptions, research findings and sources per technologies are listed as well. You can use this information to get a better understanding of the technologies. To have a quick overview of the mechanical [M], chemical [C] or enzymatic [E] treatment, a one-letter code has been added in the title. These results are the preliminary results and it is possible that some of these modifications that only have a [C] or [E] can be achieved both enzymatically and chemically, however only one is noted now. For the top 10 selection, this will be further studied if relevant. During the midway meeting, we would like to discuss the technologies and concepts, determine their relevance and select the top selection that needs to be deepened in the second phase of the project.
To determine which technologies are relevant to proceed to the next scouting phase you can play the technology selection game by clicking on the button below.
1. Ethers
BackAlkylation of cellulose can improve the properties.
1.1 Hydroxypropyl (methyl)cellulose (HPMC and HPC)
Hydroxypropyl methylcellulose (HPMC) is a non-fermentable semi-synthetic dietary fibre, inert, viscoelastic polymer based on cellulose and is also known as Hypromellose (INN). HPMC has many application including food additives, see [\[Wiki\]](https://en.wikipedia.org/wiki/Hypromellose) Very similar to Hydroxypropyl cellulose (HPC) a derivative of cellulose with both water solubility and organic solubility.[\[wiki\]](https://en.wikipedia.org/wiki/Hydroxypropyl_cellulose)
**Highlights:**
* Cellulose fiber has been modified by mechanical and chemical means in order to *improve paper properties*, which *respond to moisture and temperature.* (...) When the level of hydroxypropylation is high enough, the paper sheets also become transparent.[ \[Art. #ARTNUM\]](#article-67716-2051172070)
1.1.1 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
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Active edible polysaccharide coating and interactions between solution coating compounds | |
Abstract To control pathogenic strain growth on food surface, anti-microbial edible coatings were obtained from hydroxy propyl methyl cellulose associated with nisin. The inhibitory activity of nisin was confirmed on Listeria innocua and Staphylococcus aureus . To improve packaging moisture barrier properties, stearic acid (SA) was used, but preliminary experiments showed a decrease in the inhibitory activity of coatings, probably from electrostatic interactions with the bacteriocin. The study of interactions between both the compounds was then conducted to subsequently optimize nisin desorption. First, the negatively charged carboxyl groups of SA were confirmed by trapping cationic ion method, allowing electrostatic interactions. Secondly, a comparative study of nisin fixation in SA or methyl stearate showed that SA–nisin interactions were mainly electrostatic. Finally, calcium ion addition to the nisin–SA mixture showed a potential application in order to improve packaging activity by increasing nisin desorption from coatings. | |
8/1/02 12:00:00 AM | |
Link to Article | |
1.1.2 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Chemical modification of cellulosic fibers for better convertibility in packaging applications | |
Abstract Cellulose fiber has been modified by mechanical and chemical means in order to improve paper properties, which respond to moisture and temperature. When the cellulose is first refined and then etherified using hydroxypropylation under dry conditions, the paper sheets prepared from the hydroxypropylated cellulose show improved elongation. When the level of hydroxypropylation is high enough, the paper sheets also become transparent. Additionally, the effect of cellulose activation using different mechanical methods has been compared by esterification reactions. It is shown that removal of water is the most crucial step for the esterification reactions while other methods have a lesser impact. The paper sheets prepared from the esterified cellulose fibers show an increase in contact angles and high hydrophobicity. | |
7/1/13 12:00:00 AM | |
Link to Article | |
1.1.3 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Mechanical and Barrier Properties of Hydroxy Propyl Methyl Cellulose Edible Polymer Films with Plasticizer Combinations | |
Edible films and coatings have received considerable attention in recent years because of their advantages including use as edible packaging materials over synthetic films. This could contribute to the reduction of environmental pollution. Edible films of hydroxy propyl methyl cellulose (HPMC) containing mixtures of glycerol(Gly) and polyethylene glycol (PEG) as plasticizers were prepared by water solution caste technique and evaluated mechanical (tensile strength, elongation at break. burst strength, impact strength and Young's modulus) and barrier properties (water vapor transmission rate and oxygen transmission rate), color and haze properties were measured. Intermolecular interactions between HPMC-glycerol and HPMC-PEG were measured using FT-IR technique. Thermal properties were investigated by differential scanning calorimetry analysis. All these properties were found to be improved with variation of plasticizers concentrations. Practical Applications This work is on food packaging. Polymer films are edible films. These films are eco-friendly and bio-plastics and have good mechanical, barrier and optical properties. | |
8/1/17 12:00:00 AM | |
Link to Article | |
1.2 Introduction of other functional ethers [C&E]
Other functionalities can be obtained with more complex ethers. Such structures could introduce charged function, could crosslink cellulose fibers or introduce anti-oxidants and such, which could improve structural strength of the material or increase the shelf life of the content.
**Highlights:**
* *Nisin grafted aminoethyl hydroxypropyl methyl cellulose (AEHPMC)* was prepared by an **enzyme-catalyzed reaction** in the presence of microbial transglutaminase (MTGase). AEHPMC was synthesized with **2-chloroethylamine hydrochloride** (CEH) which was as an intermediate reactant. (...) the derivative of HPMC may show a promising potential application in biomedical, *food* and pharmaceutical fields.[ \[Art. #ARTNUM\]](#article-67593-2295508869)
* Two kinds of macromolecules applied in papermaking were modified with **β-cyclodextrin (β-CD)** and loaded with ciprofloxacin hydrochloride (CipHCl) in an attempt to compare their potential applications in \*antimicrobial paper. \*(...) These prepared antibacterial paper sheets may be useful for preventing wound and nosocomial infections in the *medical and packaging fields.* [\[Art. #ARTNUM\]](#article-67593-2075959980)
* We reported a novel approach for epoxy composites by incorporation of hyperbranched **polyglycerol (HPG) grafted sisal cellulose fibers (SCF)**. (See [scheme](#image-2866)) In this work, we have synthesized SCF wrapped HPG shell (SCF-g-HPG) by a “grafting from” strategy for the strong interfacial interaction between fillers and matrix. It was found that the thermal and mechanical properties of epoxy composites were greatly improved by incorporating SCF-g-HPG. For example, the *impact strength, flexural strength, tensile strength, Young’s modulus and toughness of the composites* with (...) significantly increased (...) In addition, *thermal stability* of SCF-g-HPG/epoxy composites also showed an obvious enhancement compared with neat epoxy. [\[Art. #ARTNUM\]](#article-67593-2296506695)
1.2.1 | Introduction of other functional ethers [C&E] |
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Enhanced thermal and mechanical properties of epoxy composites by addition of hyperbranched polyglycerol grown on cellulose fibers | |
We reported a novel approach for epoxy composites by incorporation of hyperbranched polyglycerol (HPG) grafted sisal cellulose fibers (SCF). In this work, we have synthesized SCF wrapped HPG shell (SCF-g-HPG) by a “grafting from” strategy for the strong interfacial interaction between fillers and matrix. It was found that the thermal and mechanical properties of epoxy composites were greatly improved by incorporating SCF-g-HPG. For example, the impact strength, flexural strength, tensile strength, Young’s modulus and toughness of the composites with 3.0 wt% SCF-g-HPG loading were 38.35 KJ/m2, 123.40 MPa, 86.62 MPa, 151.7 MPa, and 417.84 MJ/m3, significantly increased by 119.1 %, 55.2 %, 45.6 %, 43.1 %, and 166.1 % respectively, as compared with neat epoxy. In addition, thermal stability of SCF-g-HPG/epoxy composites also showed an obvious enhancement compared with neat epoxy. | |
4/1/16 12:00:00 AM | |
Link to Article | |
1.2.2 | Introduction of other functional ethers [C&E] |
Preparation and characterization of aminoethyl hydroxypropyl methyl cellulose modified with nisin | |
Abstract Nisin grafted aminoethyl hydroxypropyl methyl cellulose (AEHPMC) was prepared by an enzyme-catalyzed reaction in the presence of microbial transglutaminase (MTGase). AEHPMC was synthesized with 2-chloroethylamine hydrochloride (CEH) which was as an intermediate reactant. The parameters, which influenced the NH 2 % and the degree of substitution (DS), including reaction time, reaction temperature and the mass ratio of the reactants were investigated. Antioxidant activities of AEHPMC-nisin were evaluated by the scavenging activity of hydroxyl and 1,1-diphenyl-2-picrylhydrazyl (DPPH) radical. With the DS and concentration increasing of AEHPMC-nisin, the radical scavenging activity increased. The Methylthiazol tetrazolium (MTT) assay indicated that AEHPMC-nisin had low-toxicity to L929 cells. Therefore, the derivative of HPMC may show a promising potential application in biomedical, food and pharmaceutical fields. | |
8/1/16 12:00:00 AM | |
Link to Article | |
1.2.3 | Introduction of other functional ethers [C&E] |
β-Cyclodextrin Grafted Cellulose and Cationic Starch for Antibacterial Paper Products: A Comparative Study | |
Two kinds of macromolecules applied in papermaking were modified with β-cyclodextrin (β-CD) and loaded with ciprofloxacin hydrochloride (CipHCl) in an attempt to compare their potential applications in antimicrobial paper. β-CD grafted cellulose (β-CD-Cel) and β-CD grafted cationic starch (β-CD-CS) were prepared by grafting β-CD onto cellulose fiber and cationic starch using citric acid (CA) and epichlorohydrin (ECH) as crosslinking agents, respectively. β-CD-Cel and β-CD-CS were both loaded with an antimicrobial agent (CipHCl) to form inclusion complexes, namely β-CD-Cel-CipHCl and β-CD-CS-CipHCl. Furthermore, the inclusion complexes were added to the pulp to prepare antibacterial paper. The antimicrobial activity and physical properties of the paper were investigated. The results showed that the paper with both inclusion complexes exhibited excellent antibacterial activity, and the antibacterial activity with β-CD-CS-CipHCl was higher than that with β-CD-Cel-CipHCl. Moreover, the addition of both β-CD-Cel-CipHCl and β-CD-CS-CipHCl affected the tensile and tear strengths of the paper. The paper with β-CD-CS-CipHCl had better physical properties than that with β-CD-Cel-CipHCl because the CS acts as a reinforcing agent in papermaking. These prepared antibacterial paper sheets may be useful for preventing wound and nosocomial infections in the medical and packaging fields. | |
5/1/14 12:00:00 AM | |
Link to Article | |
2. Esters
BackEsterification of the cellulose hydroxyls can be used to modify cellulose properties.
2.1 Acetylation [C&E]
Cellulose acetate is the acetate ester of cellulose. Cellulose acetate is used as a film base in photography, as a component in **some coatings**, and as a frame material for eyeglasses; it is also used as a synthetic fiber. it has been shown that after initial partial deacetylization, the polymer's cellulose backbone is readily biodegraded by cellulase enzymes.[\[wiki\]](https://en.wikipedia.org/wiki/Cellulose_acetate) When higher density of acetates are introduced, it is also known as cellulose triacetate. [\[wiki\]](https://en.wikipedia.org/wiki/Cellulose_triacetate)
**Highlights:**
* Cellulose nanofibril (CNF) can improve the mechanical strength and air resistance of paper, but itis not able to improve its water barrier property. In this study, modification of the water barrier property of CNF-reinforced papers was evaluated using the esterification process. (...) the addition of CNF to the pulp and surface esterification of the mixed paper caused simultaneous *improvement in the barrier* and *mechanical strength* properties of paper.[ \[Art. #ARTNUM\]](#article-67333-2961462806)
* acetylated nanofibrillated cellulose (ANFC) and acetylated pulp (AP) fibers to modify *strength and barrier properties* of paper. [\[Art. #ARTNUM\]](#article-67333-1834368886)
* The acetylation efficiency of nanofibrillated cellulose (NFC) with acetic anhydride as acetyl donor was studied **using lipase** from Aspergillus niger in a mixture of dimethyl sulphoxide (DMSO) and phosphate buffer solution at ambient conditions and in supercritical carbon dioxide (scCO 2 ). (...) the enzyme-catalysed acetylation, predominantly appearing at the C-6 position of cellulose hydroxyls, a strong and stable acyl-enzyme intermediate attachment also occurred on the NFC via Maillard reaction. Enzymatic acetylation via attached acyl-enzyme complex on NFC *yielded high hydophobicity* (contact angle of 84 ± 9°), whereas the chemical acetylation with comparable ester content resulted in a much lower hydrophobic surface with a contact angle of 33 ± 3°. [\[Art. #ARTNUM\]](#article-67333-2093580431)
2.1.1 | Acetylation [C&E] |
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Direct esterification of reinforced papers by immersion method and evaluation of their properties | |
Today, the use of biodegradable packaging materials is very noteworthy. They are one of the most used materials in the packaging industries. These materials require proper barrier and mechanical strength properties. Cellulose nanofibril (CNF) can improve the mechanical strength and air resistance of paper, but it is not able to improve its water barrier property. In this study, modification of the water barrier property of CNF-reinforced papers was evaluated using the esterification process. Handsheets were made by adding CNF to the pulp fibers. After drying, the handsheets were esterified using the liquid-phase acetylation process without any catalyst for different reaction times (0.5, 1, and 3 h). Infrared spectroscopy confirmed a successful chemical modification. The mechanical properties and air resistance of the paper sheet were significantly increased by adding CNF to the pulp. The esterification led to a decrease in the water absorption of the unmixed and mixed papers of about 24.5 and 48%, respectively. Therefore, the addition of CNF to the pulp and surface esterification of the mixed paper caused simultaneous improvement in the barrier and mechanical strength properties of paper. | |
7/17/19 12:00:00 AM | |
Link to Article | |
2.1.2 | Acetylation [C&E] |
Moderate surface acetylation of nanofibrillated cellulose for the improvement of paper strength and barrier properties | |
This study evaluated the effect of using acetylated nanofibrillated cellulose (ANFC) and acetylated pulp (AP) fibers to modify strength and barrier properties of paper. Nanofibrillated cellulose (NFC) was produced using an ultra-fine friction grinder. The NFC and pulp fibers were modified by the heterogeneous acetylation process. Chemical modification was characterized by Fourier transform infrared spectroscopy together with titration. The values of density, burst strength, tensile strength, and air resistance were increased by adding NFC and ANFC to the paper combination. Addition of NFC to the non-acetylated pulp had no significant effect on the water absorption of made paper (p > 0.05), while addition of ANFC to the non-acetylated pulp led to a decrease in the water absorption of about 23.1%. The results indicated that addition of partially acetylated NFC to the pulp caused an improvement in both the air and water barrier and mechanical strength properties of the paper, simultaneously. | |
1/1/15 12:00:00 AM | |
Link to Article | |
2.1.3 | Acetylation [C&E] |
New findings about the lipase acetylation of nanofibrillated cellulose using acetic anhydride as acyl donor. | |
Abstract The acetylation efficiency of nanofibrillated cellulose (NFC) with acetic anhydride as acetyl donor was studied using lipase from Aspergillus niger in a mixture of dimethyl sulphoxide (DMSO) and phosphate buffer solution at ambient conditions and in supercritical carbon dioxide (scCO 2 ). The chemical acetylation of NFC with comparable ester content was carried out for comparison. The ATR-FTIR, solid-state CP/MAS 13 C NMR and DSC analyses revealed that, besides the enzyme-catalysed acetylation, predominantly appearing at the C-6 position of cellulose hydroxyls, a strong and stable acyl-enzyme intermediate attachment also occurred on the NFC via Maillard reaction. Enzymatic acetylation via attached acyl-enzyme complex on NFC yielded high hydophobicity (contact angle of 84 ± 9°), whereas the chemical acetylation with comparable ester content resulted in a much lower hydrophobic surface with a contact angle of 33 ± 3°. Finally, the adsorption capacity profiles of lysozyme and BSA proteins on native, chemically and enzymatically acetylated NFC as a function of the pH medium were determined. | |
7/1/15 12:00:00 AM | |
Link to Article | |
2.2 Introduction of hydrophobic esters [C&E]
The hydroxyls on cellulose can be acylated with aliphatic compounds (for example fatty acids), increasing the hydrophobicity of cellulose. This often improves the water barrier properties of cellulose materials.
**Highlights:**
* The paper sheets prepared from the esterified cellulose fibers show an *increase in contact angles* and *high hydrophobicity.*[ \[Art. #ARTNUM\]](#article-67718-2051172070)
* In this work microfibrillated cellulose was modified by **acid chlorides** arranged in a homologous series that showed high efficiency in changing the surface properties of the material. The modified MFC displayed *hydrophobic character* combined with preserved fibrillar morphology and high crystallinity. [\[Art. #ARTNUM\]](#article-67718-2789574954)
* A new **enzymatic method** was tested for synthesis of long-chain cellulose esters in mixed ionic liquids. (...) The lipase-catalyzed synthesis is an ecofriendly and green approach for the modification of cellulose by replacing traditional chemical catalysts with enzymes and replacing organic solvents with ionic liquids. This biocatalytic approach may find its applications in *preparation of potential biodegradable materials* for food, pharmaceutical and related industries. [\[Art. #ARTNUM\]](#article-67718-2527184863)
* Cellulose was modified by using *2-(trifluromethyl)benzoylchloride* by base catalyzed reaction. (...) The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the *percentage of modified cellulose increased*. [\[Art. #ARTNUM\]](#article-67718-2071790967)
2.2.1 | Introduction of hydrophobic esters [C&E] |
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Chemical modification of cellulosic fibers for better convertibility in packaging applications | |
Abstract Cellulose fiber has been modified by mechanical and chemical means in order to improve paper properties, which respond to moisture and temperature. When the cellulose is first refined and then etherified using hydroxypropylation under dry conditions, the paper sheets prepared from the hydroxypropylated cellulose show improved elongation. When the level of hydroxypropylation is high enough, the paper sheets also become transparent. Additionally, the effect of cellulose activation using different mechanical methods has been compared by esterification reactions. It is shown that removal of water is the most crucial step for the esterification reactions while other methods have a lesser impact. The paper sheets prepared from the esterified cellulose fibers show an increase in contact angles and high hydrophobicity. | |
7/1/13 12:00:00 AM | |
Link to Article | |
2.2.2 | Introduction of hydrophobic esters [C&E] |
Lipase-catalyzed synthesis of long-chain cellulose esters using ionic liquid mixtures as reaction media | |
BACKGROUND Long-chain cellulose esters can be used as packaging materials, film materials, biodegradable plastics and drug delivery agents. Chemical methods are commonly adopted for preparation of those esters using traditional chemical catalysts and organic solvents, which resulted in environmental and safety problems. RESULT A new enzymatic method was tested for synthesis of long-chain cellulose esters in mixed ionic liquids. The key reaction conditions, including mass ratio of ionic liquids, acylating agents, lipase/cellulose mass ratio, reaction temperature and substrate molar ratio, showed significant influences on the enzymatic acylation. FT-IR and 1H NMR spectra indicated the successful acylation of hydroxyl groups. SEM and XRD data showed significant changes in morphologies and crystallinity. The thermal properties of products were different from the original due to the disruption effect of ILs and the enzymatic acylation. CONCLUSION We present a facile one-step route for synthesis of long-chain cellulose esters. The lipase-catalyzed synthesis is an ecofriendly and green approach for the modification of cellulose by replacing traditional chemical catalysts with enzymes and replacing organic solvents with ionic liquids. This biocatalytic approach may find its applications in preparation of potential biodegradable materials for food, pharmaceutical and related industries. | |
6/1/17 12:00:00 AM | |
Link to Article | |
2.2.3 | Introduction of hydrophobic esters [C&E] |
Preparation and Characterization of Modified Cellulose Fiber-Reinforced Polyvinyl Alcohol/Polypyrrolidone Hybrid Film Composites | |
In this work, cellulose was modified by using 2-(trifluromethyl)benzoylchloride by base catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and packaging applications. | |
8/1/12 12:00:00 AM | |
Link to Article | |
2.2.4 | Introduction of hydrophobic esters [C&E] |
Supercritical carbon dioxide biocatalysis as a novel and green methodology for the enzymatic acylation of fibrous cellulose in one step. | |
Abstract Aliphatic esters of cellulose have recently raised the interest on the field of biopolymers. The objective of this work is to develop a methodology for the enzymatic acylation of cellulose with long chain fatty groups in one step. Therefore we designed a system at which fibrous cellulose was enzymatically acylated with vinyl laurate in supercritical carbon dioxide (scCO 2 ) and as a result cellulose laurate was formed. The biocatalysts used for this reaction were immobilized lipase Candida antarctica , immobilized esterase from hog liver and the immobilized cutinase Fusarium solani . The ester content of the product varied on the specificity of the biocatalyst used, reaching a maximum of 4.1% after 9 h of reaction. In our knowledge, it is the first time where fibrous cellulose is enzymatically acylated by a long chain aliphatic group in one step, without the necessity of any pretreatment. | |
7/1/12 12:00:00 AM | |
Link to Article | |
2.2.5 | Introduction of hydrophobic esters [C&E] |
The effect of surface modification of microfibrillated cellulose (MFC) by acid chlorides on the structural and thermomechanical properties of biopolyamide 4.10 nanocomposites | |
Abstract Microfibrillated cellulose (MFC) has recently been identified as an innovative product of wood and agriculture industry with potential applications as reinforcement and carrier for functional properties of polymer composite materials, such as improved barrier and optical properties. The widespread commercial application of MFC in polymer technology still requires the development of new methods of MFC surface modifications in order to provide stong interfacial adhesion and good dispersibility of additive in polymer matrix. In this work microfibrillated cellulose was modified by acid chlorides arranged in a homologous series that showed high efficiency in changing the surface properties of the material. The modified MFC displayed hydrophobic character combined with preserved fibrillar morphology and high crystallinity. Chemical modification of MFC was assessed by Fourier transformed infrared spectroscopy (FTIR) and X-ray Photoelectron Spectroscopy (XPS) analyses. Despite the fact that the reactivity of acid chloride slightly decreased with increasing chain length the total effect on MFC wetting with water was most pronounced for the modifier with the longest alkyl chain. Completely bio-based engineering nanocomposites of biopolyamide 4.10 (PA4.10) and surface modified MFC were prepared by melt blending. Structural, morphological and thermomechanical analysis by scanning electron microscopy (SEM), atomic force microscopy (AFM) and dynamic mechanical analysis (DMA) methods evidenced clear dependence of composite performance on the length of alkyl chain attached to the MFC surface. The modification of MFC by hexanoyl chloride produced nanofiller with good dispersibility in PA4.10 matrix and was favorable in terms of dynamic mechanical properties of composites. While PA4.10 composites containing MFC functionalized by longer alkyl chains (more than 10 carbon atoms) showed a decrease of storage modulus due to insufficient interfacial interactions or plasticization effect. | |
6/1/18 12:00:00 AM | |
Link to Article | |
2.3 Sulfated cellulose [C]
Cellulose can be sulfated to obtain sulfated cellulose, or cellulose sulfate. The sulfate groups can be neutralized with different type of cations, which could potentially (reversibly) crosslink fibers increasing the stability of the material. The high charge density of sulfates also improves their resistance against fat and oil.
**Highlights:**
* Novel edible films prepared from cellulose sulfate (CS) and glycerol by casting film-solution (...) The dense CS films with ordered microstructure were transparent, homogenous, flexible, water-soluble and *resistant to oils and fats.* (...) The CS based coating could *extend the shelf life* of bananas. Therefore, cellulose sulfate could be used as potential **degradable coating** materials in **food packaging.** [\[Art. #ARTNUM\]](#article-67724-1994680042)
* Cellulose nanocrystals (CNCs) are promising **nanocomposite reinforcing agents** due to their exceptional mechanical properties, low weight, and bioavailability. (...) We find that methyl(triphenyl)phosphonium (MePh3P+ )-exchanged CNCs have *lower water uptake* than Na-CNCs, supporting experimental dynamic vapor sorption measurements. (...) Our analysis provides guidelines for controlling moisture effects in cellulose nanocomposites and nanocellulose films through surface modifications. [\[Art. #ARTNUM\]](#article-67724-2787005380)
* A simple, scalable technique to modify sulfated cellulose nanocrystals (Na-CNCs) has been developed (...) By using an ion exchange process to replace Na+ with imidazolium or phosphonium cations, the surface energy is altered, the *thermal stability is increased,* and the miscibility of dried CNCs with a nonpolar polymer (epoxy and polystyrene) is enhanced.[ \[Art. #ARTNUM\]](#article-67724-2520290552)
2.3.1 | Sulfated cellulose [C] |
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Cellulose sulfate based film with slow-release antimicrobial properties prepared by incorporation of mustard essential oil and β-cyclodextrin | |
Abstract Cellulose sulfate film with antimicrobial properties was prepared by incorporating β-cyclodextrin (β-CD) and mustard essential oil (MO). The effects of MO concentration on mechanical and barrier properties of films were evaluated and compared with control one (without MO). The addition of MO increased the elongation of the film, reduced the tensile strength, the Young's modulus and the water sorption, but did not significantly affect the water vapor permeability of the film. The results can be partly explained by analysis of SEM, XRD and FTIR. More important, films with MO showed great antimicrobial activity against Escherichia coli , Staphylococcus aureus , and lower for Bacillus subtilis and Aspergillus niger . Films incorporated with β-CD reduced the loss of MO in the preparation and preservation of films according to the MO left in the films, which indicated slow release of MO. The MO content in NaCS-β-CD-MO films was 11 mg/g, while was 7 mg/g in NaCS-MO films prepared under the same conditions. The results of the present study suggest that MO as a natural antibacterial agent and β-CD as a carrier of slow release can potentially be used in edible film or coating for packaging a wide range of microbial sensitive food products. | |
4/1/16 12:00:00 AM | |
Link to Article | |
2.3.2 | Sulfated cellulose [C] |
Development and characterization of food packaging film from cellulose sulfate | |
Abstract Novel edible films prepared from cellulose sulfate (CS) and glycerol by casting film-solution on leveled trays were characterized in this research. The dense CS films with ordered microstructure were transparent, homogenous, flexible, water-soluble and resistant to oils and fats. The CS molecular weight and glycerol content affected mechanical properties and water vapor permeability of CS film. The tension strength (TS) of CS film prepared from high MW ( η 2% = 907, 2% aqueous solutions viscosity) could reach 60.27 MPa, at which the elongation at break (EAB) of CS film was 15.88%. Increasing the molecular weight of CS could improve the TS and EAB, while addition of glycerol would decrease the TS. Furthermore, the addition of glycerol and increasing CS molecular weight could decrease the WVP down to values about 3.7 × 10 −11 g m −1 s −1 Pa −1 , which revealed that the vapor barrier performance of CS film could be regulated by CS molecular weight and glycerol content. The CS based coating could extend the shelf life of bananas. Therefore, cellulose sulfate could be used as potential degradable coating materials in food packaging. | |
3/1/14 12:00:00 AM | |
Link to Article | |
2.3.3 | Sulfated cellulose [C] |
Effect of Surface Modification on Water Adsorption and Interfacial Mechanics of Cellulose Nanocrystals | |
With increasing environmental concerns about petrochemical-based materials, the development of high-performance polymer nanocomposites with sustainable filler phases has attracted significant attention. Cellulose nanocrystals (CNCs) are promising nanocomposite reinforcing agents due to their exceptional mechanical properties, low weight, and bioavailability. However, there are still numerous obstacles that prevent these materials from achieving optimal performance, including high water adsorption, poor nanoparticle dispersion, and filler properties that vary in response to moisture. Surface modification is an effective method to mitigate these shortcomings. We use computational approaches to obtain direct insight into the water adsorption and interfacial mechanics of modified CNC surfaces. Atomistic grand-canonical Monte Carlo simulations demonstrate how surface modification of sulfated Na-CNCs impacts water adsorption. We find that methyl(triphenyl)phosphonium (MePh3P+)-exchanged CNCs have lower water up... | |
2/20/18 12:00:00 AM | |
Link to Article | |
2.3.4 | Sulfated cellulose [C] |
Key role of mild sulfonation of pine sawdust in the production of lignin containing microfibrillated cellulose by ultrafine wet grinding | |
Abstract Cheaper methods and raw materials are currently being sought for the production of microfibrillated cellulose. Presently microfibrils with high lignin content have attracted increasing interest. Wood residues, like sawdust, are good candidates due to their abundancy and low price but the recalcitrant nature of the lignocellulose complex is an obstacle for the mechanical separation of microfibrils directly from wood. The purpose of this study was to investigate whether the mild sulfonation pretreatment of pine sawdust with sodium sulfite in neutral and mild alkaline conditions could enhance mechanical fibrillation in ultrafine wet grinding. Sawdust sulfonated at pH 7 and 9 resulted in a lignin sulfonation degree of 0.5–0.6% with a yield loss of 5–6%, approximately half of which was due to the dissolution of extractives from the initial content of 4.7% to 1.3–1.5%. Sawdust (with and without sulfonation) was pre-ground first in a twin-screw extruder, followed by ultrafine grinding with a friction grinder at a temperature of 80 °C. The viscosity and size distribution of the microfibrillated sample suspensions were determined. Additionally, the samples were filtered on a membrane, dried, and the mechanical properties of the sheets made from the samples were measured. The results showed that the sulfonation of softwood sawdust is a promising economic and environment-friendly method to produce microfibrillated cellulose with high lignin content (above 28%), having excellent strength properties, low viscosity, and fast dewatering rates. The sheets made from the sulfonated samples yielded an almost twofold increase in tensile strength and Young's modulus (100 MPa and 7–7.5 GPa, respectively) compared to the reference sample without sulfonation (52 MPa and 4.3 GPa) at an applied net grinding energy of 7 MW h per ton. It was found that the size of the fibrils was at a similar level with and without sulfonation, but the bonding ability of the sulfonated samples was clearly better. | |
11/1/19 12:00:00 AM | |
Link to Article | |
2.3.5 | Sulfated cellulose [C] |
Simultaneously Tailoring Surface Energies and Thermal Stabilities of Cellulose Nanocrystals Using Ion Exchange: Effects on Polymer Composite Properties for Transportation, Infrastructure, and Renewable Energy Applications | |
Cellulose nanocrystals (CNCs) have great potential as sustainable reinforcing materials for polymers, but there are a number of obstacles to commercialization that must first be overcome. High levels of water absorption, low thermal stabilities, poor miscibility with nonpolar polymers, and irreversible aggregation of the dried CNCs are among the greatest challenges to producing cellulose nanocrystal–polymer nanocomposites. A simple, scalable technique to modify sulfated cellulose nanocrystals (Na-CNCs) has been developed to address all of these issues. By using an ion exchange process to replace Na+ with imidazolium or phosphonium cations, the surface energy is altered, the thermal stability is increased, and the miscibility of dried CNCs with a nonpolar polymer (epoxy and polystyrene) is enhanced. Characterization of the resulting ion exchanged CNCs (IE-CNCs) using potentiometry, inverse gas chromatography, dynamic vapor sorption, and laser scanning confocal microscopy reveals that the IE-CNCs have lower... | |
10/12/16 12:00:00 AM | |
Link to Article | |
2.4 Introduction of other functional esters [C]
Other functionalities can be obtained with more complex esters. Such structures could introduce charged function or could crosslink cellulose fibers which could improve structural strength of the material.
**Highlights:**
* Cellulose was first chemically modified with chloroacetyl chloride (...) chloroacetyl cellulose was reacted with either secondary **amines or thiols**. (...) The resulting products were found to be thermally stable and have glass transition temperatures around 120 °C. (...) Their potential, as packaging films, was then studied from the view-point of *their moisture and oxygen barrier properties*, as well as their *tensile properties.* [\[Art. #ARTNUM\]](#article-67428-2007599535)
2.4.1 | Introduction of other functional esters [C] |
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Amination and thiolation of chloroacetyl cellulose through reactive dissolution in N,N-dimethylformamide. | |
Abstract The synthesis and characterization of aminoacetyl cellulose and thioacetyl cellulose is presented in this paper. Cellulose was first chemically modified with chloroacetyl chloride using N,N -dimethylformamide (DMF) as reaction medium. The maximum substitution of hydroxyl groups of cellulose was achieved reacting in the presence of 6 equiv. of chloroacetyl chloride over 24 h at 60 °C. DMF were then recovered by fractional distillation of the media. In the next step, chloroacetyl cellulose was reacted with either secondary amines or thiols. The reactions were initially heterogeneous in hot DMF. As the reactions proceeded, homogenous mixtures were obtained. Highly substituted cellulose derivatives were achieved via this method. The success of the reactions was confirmed by ATR-IR and NMR spectroscopy. Various pulps were used as cellulose source. The resulting products were found to be thermally stable and have glass transition temperatures around 120 °C. Gel permeation chromatography (GPC) indicated that degradation of the cellulose backbone had occurred. The cellulose derivatives were then processed into films. Their potential, as packaging films, was then studied from the view-point of their moisture and oxygen barrier properties, as well as their tensile properties. | |
2/1/15 12:00:00 AM | |
Link to Article | |
3. Oxidation of cellulose
BackMethods to oxidize cellulose. These could either result in the required properties, or can be more readily modified via a secondary reaction (see next concept).
3.1 Lytic polysaccharide monooxygenases (LPMOs) [E]
Lytic polysaccharide monooxygenases (LPMOs) are a class of powerful oxidative enzymes that breakdown recalcitrant polysaccharides such as cellulose. This class of enzyme often generates C1 oxidated structures, however, C4 oxidation is also possible with certain enzymes. [\[1\] ](http://www.jbc.org/content/289/5/2632.full) These enzymes are used to shorten cellulose fibers and to introduce oxidized functionalities.
**Highlights:**
* By cleaving otherwise inaccessible crystalline cellulose chains, these enzymes provide access to hydrolytic enzymes. LPMOs are of interest to biotechnology because efficient depolymerization of cellulose is a major bottleneck for the production of biologically based chemicals and fuels.[ \[Art. #ARTNUM\]](#article-67739-2405012546)
* Refined cotton linters with high cellulose content were treated with hydrolytic (cellulases) and oxidative (LPMO and Laccase_Tempo) enzymes to evaluate their effect on fibre properties and in improving *mechanical fibrillation*.[ \[Art. #ARTNUM\]](#article-67739-2955708427)
3.1.1 | Lytic polysaccharide monooxygenases (LPMOs) [E] |
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Assessing the enzymatic effects of cellulases and LPMO in improving mechanical fibrillation of cotton linters | |
Background The increasing interest in replacing petroleum-based products by more sustainable materials in the packaging sector gives relevance to cellulose as a biodegradable natural resource. Moreover, its properties can be modified physically, chemically or biotechnologically in order to obtain new bioproducts. Refined cotton linters with high cellulose content were treated with hydrolytic (cellulases) and oxidative (LPMO and Laccase_Tempo) enzymes to evaluate their effect on fibre properties and in improving mechanical fibrillation. | |
12/1/19 12:00:00 AM | |
Link to Article | |
3.1.2 | Lytic polysaccharide monooxygenases (LPMOs) [E] |
How to break down crystalline cellulose | |
Biomass-degrading microorganisms use lytic polysaccharide monooxygenase (LPMO) enzymes to help digest cellulose, chitin, and starch. By cleaving otherwise inaccessible crystalline cellulose chains, these enzymes provide access to hydrolytic enzymes. LPMOs are of interest to biotechnology because efficient depolymerization of cellulose is a major bottleneck for the production of biologically based chemicals and fuels. On page 1098 of this issue, Kracher et al. ( 1 ) compare LPMO-reducing substrates in fungi from different taxonomic groups and lifestyles, based on both biochemical and genomic evidence. The results provide insights into reductive activation of LPMO that are important for developing more efficient industrial enzymes for lignocellulose biorefineries. | |
5/27/16 12:00:00 AM | |
Link to Article | |
3.2 Laccase oxidation [E]
**Laccases** are the versatile enzymes which catalyze oxidation reactions coupled to four-electron reduction of molecular oxygen to water. They are multicopper enzymes which are widely distributed in higher plants and fungi.
**Highlights:**
* In the present study, a novel enzyme-based grafting of poly(3-hydroxybutyrate) \[P(3HB)\] onto the ethyl cellulose (EC) as a backbone polymer was developed under a mild and ecofriendly environment and **laccase** was used as a **grafting tool**. (...) see [Scheme 1](#image-2836)[ ](#article-67747-1972402106)(...) Results obtained in the present study suggest P(3HB)-g-EC as a potential candidate for various biotechnological applications, such as tissue engineering and packaging.[ \[Art. #ARTNUM\] ](#article-67747-1972402106)
3.2.1 | Laccase oxidation [E] |
---|---|
A preliminary study on the development and characterisation of enzymatically grafted P(3HB)-ethyl cellulose based novel composites | |
In the present study, a novel enzyme-based grafting of poly(3-hydroxybutyrate) [P(3HB)] onto the ethyl cellulose (EC) as a backbone polymer was developed under a mild and ecofriendly environment and laccase was used as a grafting tool. The resulting composites were characterised using various instrumental and imaging techniques. The high intensity of the 3,358 cm−1 band in the FTIR spectra showed an increase of hydrogen–bonding interactions between P(3HB) and EC at that distinct wavelength region. The morphology was examined by scanning electron microscopy, which showed the well dispersed P(3HB) in the backbone polymer of EC. X-ray diffraction pattern for P(3HB) showed distinct peaks at 2-theta values of 28°, 32°, 34°, 39°, 46°, 57°, 64°, 78° and 84°. In comparison with those of neat P(3HB), the degree of crystallinity for P(3HB)-g-EC decreased. The tensile strength, elongations at break and Young’s modulus of P(3HB)-g-EC reached the highest levels in comparison to the film prepared with pure P(3HB) only, which was too brittle to measure any of the above said characteristics. Results obtained in the present study suggest P(3HB)-g-EC as a potential candidate for various biotechnological applications, such as tissue engineering and packaging. | |
10/1/14 12:00:00 AM | |
Link to Article | |
3.3 TEMPO-oxidized cellulose (nano-particles) (TOC / TOCN) [C]
The C6 hydroxyls on cellulose can be (partially) oxidized to the carboxylic acid using 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO)-mediated oxidation.
**Highlights:**
* Preparation methods and fundamental characteristics of **TEMPO-oxidized cellulose nanofibers (TOCN)** are **reviewed in this paper**. Significant amounts of C6 carboxylate groups are selectively formed on each cellulose microfibril surface by TEMPO-mediated oxidation without any changes to the original crystallinity (∼74%) or crystal width of wood celluloses. (...) Self-standing TOCN films are transparent and flexible, with high tensile strengths of 200–300 MPa and elastic moduli of 6–7 GPa. Moreover, TOCN-coated poly(lactic acid) films have *extremely low oxygen permeability.* [ \[Art. #ARTNUM\]](#article-67614-2110567375)
* The TOCN films prepared from softwood cellulose were transparent and flexible and had extremely low coefficients of thermal expansion caused by high crystallinity of **TOCN**. Moreover, *oxygen permeability* of a polylactic acid (PLA) film drastically decreased to about 1/750 by forming a thin TOCN layer on the PLA film. Hydrophobization of the originally hydrophilic TOCN films was achieved by treatment with alkylketene dimer. These unique characteristics of the TOCN films are promising for potential applications in some high-tech materials.[ \[Art. #ARTNUM\]](#article-67614-2058779127)
* The exploration of new bio-based packaging materials, such as TEMPO-oxidize nanofibrillated cellulose (**TOCN**), has increased due to its biodegradable and renewable character. This work emphasizes the *antioxidant activity* and *high barrier properties* against the *diffusion of oxygen, carbon dioxide and water vapor* from a nanocomposite based on polypyrrole (PPy) and TOCN, as well as its biodegradability for **food packaging** applications.[ \[Art. #ARTNUM\]](#article-67614-2586044469)
3.3.1 | TEMPO-oxidized cellulose (nano-particles) (TOC / TOCN) [C] |
---|---|
Chemo-enzymatic preparation and characterization of cellulose nanofibers-graft-poly(lactic acid)s | |
Abstract Production of nanocomposites of poly(lactic acid) (PLA) grafted on surface-modified cellulose nanofibers (TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl)-oxidized cellulose nanofibers), or TOCN- graft -poly(lactic acid) (PLA), is reported via an improved process. The surface-modified cellulose nanofibers forming the backbone of the composite matrix, were prepared from sugarcane bagasse bleached pulp (BBP). The temperature-time profile during the reaction between L-lactide and BBP-TOCN was controlled (raised from 25 °C to 140 °C over 20 min; held at 140 °C for 15 min; then reduced to 100 °C over 20 min; and held at this temperature for 24 h). At 8 h, the PLA-oligomers prepared separately by lipase catalyzed ring-opening polymerization of L-lactide, were added to the above mentioned reaction mixture. This production protocol enhanced the formation of ester bonds between the L-lactide and carboxylate groups on the surfaces of the modified cellulose nanofibers, to improve grafting. With the new preparation protocol, the carbonyl groups of PLA were covalently linked to the surface functional groups of BBP-TOCN with a 4.6-fold higher grafting ratio compared with the BBP-TOCN- g -PLA produced under otherwise identical reaction conditions but without adding the separately prepared PLA. The BBP-TOCN- g -PLA nanocomposites had a high crystallinity (>76%) and a small crystallite size (3.8 nm). | |
2/1/19 12:00:00 AM | |
Link to Article | |
3.3.2 | TEMPO-oxidized cellulose (nano-particles) (TOC / TOCN) [C] |
Polypyrrole/nanocellulose composite for food preservation: Barrier and antioxidant characterization | |
Abstract When food cannot be consumed immediately after production, food packaging must create a protective atmosphere around the food product. The packaging must improve the shelf life of perishable foods and protect the food from dirt, dust, oxygen, light, pathogenic microorganisms, and moisture by acting as an effective barrier to moisture, gases (CO 2 and O 2 ) or even by possessing antimicrobial properties. However, extending the shelf life and enhancing food quality while reducing packaging waste is encouraged. The exploration of new bio-based packaging materials, such as TEMPO-oxidize nanofibrillated cellulose (TOCN), has increased due to its biodegradable and renewable character. This work emphasizes the antioxidant activity and high barrier properties against the diffusion of oxygen, carbon dioxide and water vapor from a nanocomposite based on polypyrrole (PPy) and TOCN, as well as its biodegradability for food packaging applications. The preparation, characterization and application of the nanocomposite in food packaging are discussed. | |
6/1/17 12:00:00 AM | |
Link to Article | |
3.3.3 | TEMPO-oxidized cellulose (nano-particles) (TOC / TOCN) [C] |
TEMPO-oxidized cellulose nanofibers | |
Native wood celluloses can be converted to individual nanofibers 3–4 nm wide that are at least several microns in length, i.e. with aspect ratios >100, by TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical)-mediated oxidation and successive mild disintegration in water. Preparation methods and fundamental characteristics of TEMPO-oxidized cellulose nanofibers (TOCN) are reviewed in this paper. Significant amounts of C6 carboxylate groups are selectively formed on each cellulose microfibril surface by TEMPO-mediated oxidation without any changes to the original crystallinity (∼74%) or crystal width of wood celluloses. Electrostatic repulsion and/or osmotic effects working between anionically-charged cellulose microfibrils, the ζ-potentials of which are approximately −75 mV in water, cause the formation of completely individualized TOCN dispersed in water by gentle mechanical disintegration treatment of TEMPO-oxidized wood cellulose fibers. Self-standing TOCN films are transparent and flexible, with high tensile strengths of 200–300 MPa and elastic moduli of 6–7 GPa. Moreover, TOCN-coated poly(lactic acid) films have extremely low oxygen permeability. The new cellulose-based nanofibers formed by size reduction process of native cellulose fibers by TEMPO-mediated oxidation have potential application as environmentally friendly and new bio-based nanomaterials in high-tech fields. | |
1/1/11 12:00:00 AM | |
Link to Article | |
3.3.4 | TEMPO-oxidized cellulose (nano-particles) (TOC / TOCN) [C] |
Transparent and high gas barrier films of cellulose nanofibers prepared by TEMPO-mediated oxidation. | |
Softwood and hardwood celluloses were oxidized by 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO)-mediated oxidation. The TEMPO-oxidized cellulose fibers were converted to transparent dispersions in water, which consisted of individual nanofibers 3−4 nm in width. Films were then prepared from the TEMPO-oxidized cellulose nanofibers (TOCN) and characterized from various aspects. AFM images showed that the TOCN film surface consisted of randomly assembled cellulose nanofibers. The TOCN films prepared from softwood cellulose were transparent and flexible and had extremely low coefficients of thermal expansion caused by high crystallinity of TOCN. Moreover, oxygen permeability of a polylactic acid (PLA) film drastically decreased to about 1/750 by forming a thin TOCN layer on the PLA film. Hydrophobization of the originally hydrophilic TOCN films was achieved by treatment with alkylketene dimer. These unique characteristics of the TOCN films are promising for potential applications in some high-tech mate... | |
1/12/09 12:00:00 AM | |
Link to Article | |
3.4 Periodate oxidation [C]
Periodate oxidation of cellulose can open the glucose rings oxidatively, introducing aldehyde or carboxylic acid functionalities without polymer breakage. These could be used as such, or further functionalized (see [Scheme 1](#image-2812)).
**Highlights:**
* Three different chemical modification routes of wood cellulose fibers were studied to develop environmentally friendly film-forming materials. Cellulose fibers were modified via the **periodate oxidation** and were further derivatized using **chlorite oxidation** (...) which resulted in **dicarboxylic acid cellulose (DCC)** (...) The film-forming properties of the modified cellulose materials were investigated using a solvent-casting method, and the mechanical and barrier properties of the films were measured. All of the films exhibited *tensile strengths and moduli* comparable with those of synthetic polymers, such as high-density polyethylene, poly(ethylene terephthalate) and poly(vinyl chloride). (...) All of the films also exhibited *higher water vapor barrier properties* than cellophane. The DCC film also had excellent *grease barrier properties.* [\[Art. #ARTNUM\]](#article-67453-2141820164)
3.4.1 | Periodate oxidation [C] |
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Sustainable packaging materials based on wood cellulose | |
Three different chemical modification routes of wood cellulose fibers were studied to develop environmentally friendly film-forming materials. Cellulose fibers were modified via the periodate oxidation and were further derivatized using either chlorite oxidation, bisulfite addition or reductive amination with taurine, which resulted in dicarboxylic acid cellulose (DCC), α-hydroxy sulfonic acid cellulose (HSAC) or taurine cellulose (TC), respectively. The film-forming properties of the modified cellulose materials were investigated using a solvent-casting method, and the mechanical and barrier properties of the films were measured. All of the films exhibited tensile strengths and moduli comparable with those of synthetic polymers, such as high-density polyethylene, poly(ethylene terephthalate) and poly(vinyl chloride). The HSAC film exhibited the best mechanical properties, with a tensile strength and modulus of 47.0 MPa and 9.6 GPa, respectively. All of the films also exhibited higher water vapor barrier properties than cellophane. The DCC film also had excellent grease barrier properties. | |
1/1/13 12:00:00 AM | |
Link to Article | |
4. Modifications after oxidation
BackAfter oxidation of cellulose, functional groups can be introduced via the newly formed aldehydes or acids.
4.1 Grafted Tempo-oxidied cellulose (nanoparticles) (TOC / TOCN) [C]
The carboxylic acid introduced in TOC can be used to introduce other functionalities.
**Highlights:**
* (...) surface grafting of TEMPO-oxidized CNC (TOCNC) performed with polyethylene glycol (PEG). The PEG-grafting on crystalline region of cellulose nanofibrils was achieved through ionic bonds by applying ion-exchange method (simple and easy method). (...) The *tensile strength and thermal stability* were remarkably improved for the film containing highest wt% of modified CNC. In addition to this, the film showed reduced *water vapor barrier properties* and *antioxidant activity* which enables it to be used as a packaging films. Moreover, the film displayed negligible toxicity (...)[ \[Art. #ARTNUM\]](#article-67726-2953938117)
4.1.1 | Grafted Tempo-oxidied cellulose (nanoparticles) (TOC / TOCN) [C] |
---|---|
Reduced graphene oxide and PEG-grafted TEMPO-oxidized cellulose nanocrystal reinforced poly-lactic acid nanocomposite film for biomedical application | |
Abstract In this work, both cellulose nanocrystals (CNC) and reduced graphene oxide (rGO) were reinforced into poly-lactic acid (PLA) to enhance the stiffness, strength and thermal stability of the pure polymer i.e. PLA. To enhance the uniform dispersion of CNC (which is a major concern with PLA) and rGO in the hydrophobic polymer matrix, CNC's surface was first modified using TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical) oxidation method followed by surface grafting of TEMPO-oxidized CNC (TOCNC) performed with polyethylene glycol (PEG). The PEG-grafting on crystalline region of cellulose nanofibrils was achieved through ionic bonds by applying ion-exchange method (simple and easy method). The obtained PEG-grafted-TOCNC indicated uniform dispersion at the nanoelement level in non-polar (organic) compound i.e. chloroform. Further, the PEG-grafted-TOCNC/chloroform with different blend ratios, PLA/chloroform and rGO/chloroform solution were mixed together and solvent casted onto a petri-dish to obtain PLA/PEG-TOCNC/rGO nanocomposite film. The tensile strength and thermal stability were remarkably improved for the film containing highest wt% of modified CNC. In addition to this, the film showed reduced water vapor barrier properties and antioxidant activity which enables it to be used as a packaging films. Moreover, the film displayed negligible toxicity and cytocompatibility to fibroblast cells C3H10T1/2. These attractive properties of PLA/PEG-TOCNC/rGO nanocomposite film render the application of film as a scaffold in tissue engineering field and in packaging application. | |
7/1/19 12:00:00 AM | |
Link to Article | |
4.2 Functionalisation after periodate oxidation [C]
Aldehydes obtained by periodate oxidation can be further decorated with other functional groups.
**Highlights**
* Cellulose fibers were modified via the periodate oxidation and were further derivatized using either (...) **bisulfite addition** or **reductive amination** with taurine, which resulted in (...) α-hydroxy sulfonic acid cellulose (**HSAC**) or taurine cellulose (**TC**), respectively. The film-forming properties of the modified cellulose materials were investigated using a solvent-casting method, and the mechanical and barrier properties of the films were measured. All of the films exhibited *tensile strengths and moduli* comparable with those of synthetic polymers, such as high-density polyethylene, poly(ethylene terephthalate) and poly(vinyl chloride). *The **HSAC** film exhibited the best mechanical properties*, with a tensile strength and modulus of 47.0 MPa and 9.6 GPa, respectively. All of the films also exhibited higher *water vapor barrier properties* than cellophane. [ \[Art. #ARTNUM\]](#article-67454-2141820164)
* First the C2 and C3 hydroxyl groups of the glucose units were selectively oxidized by periodate oxidation to reactive dialdehyde units on the cellulose chain, followed by a Schiff base reaction with 1,12-diaminododecane to crosslink the microfibrils within the fiber wall. (...) The water uptake of the fibers after being modified reduced from 4 to around 1 %. [\[Art. #ARTNUM\]](#article-67454-2012809116)
* Transforming hydrophilic cellulose fibers into hydrophobic, non-hygroscopic fibers could potentially lead to a variety of new products, such as flexible packaging, self-cleaning films and strength-enhancing agents in polymer composites. (...) cellulose fibers were oxidized with peridoate oxidation to different extent to prepare reactive dialdehyde cellulose (DAC) derivatives. (...) These DAC fibers were in turn successfully cross-linked with 1,12-diaminododecane (...) This procedure yielded *very hydrophobic fibers* with contact angles as high as 145o. Moreover, they had very *low moisture uptake* and *high thermal strength*,[\[Art. #ARTNUM\]](#article-67454-2272810810)
4.2.1 | Functionalisation after periodate oxidation [C] |
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Cross-linking and hydrophobization of chemically modified cellulose fibers | |
Owing to its unique structure, along with the inexhaustible renewability, cellulose has been a subject of scientific and commercial interest for over 150 years. However, given attractive structural properties, such as stiffness, hydrophilicity, stereoregularity, potential for chemical modifications and ability to form superstructures, utilization of this biopolymer is far below its potential. Over the past few years the number of research projects to modify cellulose fibers to make them more suitable for numerous applications has increased. Transforming hydrophilic cellulose fibers into hydrophobic, non-hygroscopic fibers could potentially lead to a variety of new products, such as flexible packaging, self-cleaning films and strength-enhancing agents in polymer composites. To achieve this, we choose two different routes to chemically modify the cellulose fibers. In first method, cellulose fibers were oxidized with peridoate oxidation to different extent to prepare reactive dialdehyde cellulose (DAC) derivatives. Because introducing too many charge groups leads to fiber disintegration, we decided to cross-link the fibers to prevent this. These DAC fibers were in turn successfully cross-linked with 1,12-diaminododecane using methanol as solvent. Next, the cross-linked fibers were amidated in another Schiff-base reaction with n-butylamine to introduce the hydrophobic non-polar aliphatic chains. The cross-linked fibers exhibited stronger structural stability and the fibers did not disintegrate upon further alkylation with butylamine. The fibers were characterized with FTIR, 13 C-NMR, SEM, TGA, X-ray, contact angle and water sorption measurements. This procedure yielded very hydrophobic fibers with contact angles as high as 145o. Moreover, they had very low moisture uptake and high thermal strength, which makes them suitable for many potential products specially to be used in composites. The second method was based on intermediate carboxymethylation of cellulose with monochloroacetic acid, followed by subsequent substitution with an amine. The carboxylmethylated cellulose fibers (CCF) were cross-linked in an EDC assisted bioconjugation reaction with adipic acid anhydride (ADH). In order to alkylate the fibers and introduce aliphatic amine chains to the cross-linked fibers, a second carboxymethylation reaction was performed to introduce more charge groups to the cross-linked fibers to act as reactive sites for further alkylation reaction with butylamine. The resulting carboxymethylated cross-linked fibers were then reacted with n-butylamine to introduce non-polar aliphatic amine chains. The modified fibers were characterized by a variety of techniques, such as conductometric titration, infrared spectroscopy (FTIR), scanning electron microscopy (SEM), mechanical properties such as tensile strength and Young's modulus, water contact angle and water vapor transition rate (WVTR) measurements. %%%%Grace a sa structure unique et son renouvellement quasi-inepuisable, la cellulose a ete un sujet d'interet scientifique et… | |
1/1/13 12:00:00 AM | |
Link to Article | |
4.2.2 | Functionalisation after periodate oxidation [C] |
Hydrophobization and characterization of internally crosslink-reinforced cellulose fibers | |
Transforming hydrophilic cellulose fibers into hydrophobic, non-hygroscopic fibers could potentially lead to a variety of new products, such as flexible packaging, self-cleaning films and strength-enhancing agents in polymer composites. To achieve this, softwood cellulose pulp was chemically modified with successive chemical treatments. First the C2 and C3 hydroxyl groups of the glucose units were selectively oxidized by periodate oxidation to reactive dialdehyde units on the cellulose chain, followed by a Schiff base reaction with 1,12-diaminododecane to crosslink the microfibrils within the fiber wall. This was done, because introducing high levels of alkylation resulted in fiber disintegration, which could be prevented by crosslinking. After internal crosslinking a second Schiff base reaction was performed with butylamine. This procedure yielded highly hydrophobic and low-hygroscopic cellulosic materials. The modified cellulose fibers were investigated by a variety of techniques, including Fourier transform infrared spectroscopy, nuclear magnetic resonance, field-emission scanning electron microscopy, thermogravimetric analysis, X-ray diffraction, moisture sorption and water contact angle measurements. The water uptake of the fibers after being modified reduced from 4 to around 1 %. Various reaction conditions were studied for optimum performance. | |
1/29/14 12:00:00 AM | |
Link to Article | |
4.2.3 | Functionalisation after periodate oxidation [C] |
Sustainable packaging materials based on wood cellulose | |
Three different chemical modification routes of wood cellulose fibers were studied to develop environmentally friendly film-forming materials. Cellulose fibers were modified via the periodate oxidation and were further derivatized using either chlorite oxidation, bisulfite addition or reductive amination with taurine, which resulted in dicarboxylic acid cellulose (DCC), α-hydroxy sulfonic acid cellulose (HSAC) or taurine cellulose (TC), respectively. The film-forming properties of the modified cellulose materials were investigated using a solvent-casting method, and the mechanical and barrier properties of the films were measured. All of the films exhibited tensile strengths and moduli comparable with those of synthetic polymers, such as high-density polyethylene, poly(ethylene terephthalate) and poly(vinyl chloride). The HSAC film exhibited the best mechanical properties, with a tensile strength and modulus of 47.0 MPa and 9.6 GPa, respectively. All of the films also exhibited higher water vapor barrier properties than cellophane. The DCC film also had excellent grease barrier properties. | |
1/1/13 12:00:00 AM | |
Link to Article | |
5. Other chemical modifications of cellulose
BackOther chemical modifications that can be introduced on the cellulose hydroxyl groups.
5.1 Carbamates to introduce additional funtionality [C]
A carbamate is an organic compound derived from carbamic acid (NH2COOH). Carbamate esters are also called urethanes, and can be used to form cellulose polyurethane type of structures.
**Highlights:**
* This review discusses the *modification of cellulose and nanocellulose* using **isocyanates** including phenyl isocyanate (PI), octadecyl isocyanate (OI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HMDI), and their derivatives and polymers. It also presents the most commonly used nanocellulose modification strategies including their advantages and disadvantages. It finally discusses the challenges of using isocyanates, in general, for nanocellulose modification.[ \[Art. #ARTNUM\]](#article-67576-2965678009)
5.1.1 | Carbamates to introduce additional funtionality [C] |
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A Review of the Surface Modification of Cellulose and Nanocellulose Using Aliphatic and Aromatic Mono- and Di-Isocyanates | |
Nanocellulose has been subjected to a wide range of chemical modifications towards increasing its potential in certain fields of interest. These modifications either modulated the chemistry of the nanocellulose itself or introduced certain functional groups onto its surface, which varied from simple molecules to polymers. Among many, aliphatic and aromatic mono- and di-isocyanates are a group of chemicals that have been used for a century to modify cellulose. Despite only being used recently with nanocellulose, they have shown great potential as surface modifiers and chemical linkers to graft certain functional chemicals and polymers onto the nanocellulose surface. This review discusses the modification of cellulose and nanocellulose using isocyanates including phenyl isocyanate (PI), octadecyl isocyanate (OI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HMDI), and their derivatives and polymers. It also presents the most commonly used nanocellulose modification strategies including their advantages and disadvantages. It finally discusses the challenges of using isocyanates, in general, for nanocellulose modification. | |
7/31/19 12:00:00 AM | |
Link to Article | |
5.2 Carbonates to introduce additional functionality [C]
A carbonate ester (organic carbonate or organocarbonate) is an ester of carbonic acid. This functional group consists of a carbonyl group flanked by two alkoxy groups. The general structure of these carbonates is R1O(C=O)OR.[\[wiki\]](https://en.wikipedia.org/wiki/Carbonate_ester)
**Highlights:**
* The cellulose, sourced from eucalyptus, was modified using dimethyl carbonate, considered as a green reagent, in ethanolic KOH medium. The effect of reaction temperature was evaluated (4, 25, and 40°C) and the obtained cellulose carbonate was characterized by several techniques including 13C Cross Polarized Magic Angle[ \[Art. #ARTNUM\]](#article-67585-2926319715)
5.2.1 | Carbonates to introduce additional functionality [C] |
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The efficiency of cellulose carbonates to produce cellulose nanofibers | |
In this study, an innovative and green process to produce cellulose nanofibers (CNF) is proposed. CNF are usually produced uses via mechanical, enzymatic, and/or chemical treatment such as TEMPO-mediated oxidation of cellulose fibers, but for now this method involves high energy consumption, which limits the commercialization of the CNF. Moreover, an expensive effluent treatment system is required to complete the CNF manufacturing process. In this context, a novel process using a green method was developed to improve CNF production. The cellulose, sourced from eucalyptus, was modified using dimethyl carbonate, considered as a green reagent, in ethanolic KOH medium. The effect of reaction temperature was evaluated (4, 25, and 40°C) and the obtained cellulose carbonate was characterized by several techniques including 13C Cross Polarized Magic Angle Spinning Nuclear Magnetic Resonance (NMR) and X-ray Photoelectron Spectroscopy (XPS). After the chemical step, CNF was manufactured with a Supermasscolloider ul... | |
3/28/19 12:00:00 AM | |
Link to Article | |
5.3 Silane treated cellulose [C]
**Silane** Surface **Treatment**. **Silane** coupling agents are synthetic hybrid inorganic-organic compounds used to promote adhesion between dissimilar materials. They are good at promoting adhesion in many materials such as ceramic, metal, polymers and composite materials surfaces. Depending on the type of R groups conected to the silane, different properties can be introduced to improve or decrease the wetting ability, crosslink etc.
**Highlights:**
* (...) biobased nanocomposite film was developed by cross-linking SPI matrix from the synergistic reinforcement of cellulose nanofibers (CNF) and nano-silica (NS) particles. First, we functionalized the CNF with NS using a **silane agent** (KH560) as an efficient platform to enhance the interfacial interaction between SPI and CNF/NS, resulting from the epoxy-dominated cross-linking reaction. (...) The integration of CNF/NS into SPI resulted in nanocomposite films with an improved *tensile strength* (6.65 MPa), representing a 90.54% increase compared with the pristine SPI film. Moreover, the resulting composites had a significantly *decreased water vapor permeation* and a higher water contact angle (91.75°) than that of the unmodified film. [ \[Art. #ARTNUM\]](#article-67720-2988861884)
* Bacterial cellulose (BC) with increased hydrophobicity is required for several applications including packaging. Surface functionalization of BC may provide good resistance to moisture, increased barrier properties or improved compatibility to polymer matrices. For this purpose, chemical grafting of BC in mild, eco-friendly conditions was carried out using different agents. BC membranes were surface functionalized with **vinyl-triethoxy silane (VS)** or **3-aminopropyl triethoxysilane (APS)** (...) the highest increase in thermal stability was observed for silanes treated membranes. Effective, eco-friendly methods for improving the surface hydrophobicity of bacterial cellulose for ***food packaging*** were proposed in this study.[ \[Art. #ARTNUM\]](#article-67720-2808237133)
* The effects of filling poly(lactic acid) (PLA) composites with cellulose thermally-grafted with hydrolysed 3-aminopropyltriethoxysilane (APS) were investigated. (...) significantly increased the *oxygen barrier* of PLA with the reduction of oxygen transmission rate (OTR) of PLA at 76.6 cc/m 2 /day to 42.2 cc/m 2 /day and 40.3 cc/m 2 /day, respectively. This was due to the tortuous path created and crystallites induced by the fillers. The water vapour transmission rate (WVTR) for PLA, PLA/C and PLA/SGC was in the range of 21-23 g/m 2 / day. From the water absorption test, PLA/SGC reported slightly better water resistance as compared to PLA/C. The reinforcing results from these bio-based materials may suggest contribution towards *packaging oxygen and moisture sensitive food.*[ \[Art. #ARTNUM\]](#article-67720-2555669290)
5.3.1 | Silane treated cellulose [C] |
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Effect of Coupling Agent on Mechanical Properties of Palm Petiole Nanofiber Reinforced Composite | |
Composites have replaced conventional materials due to their advantages such as low cost, low density, high strength, etc. recently the research has been focused on natural fibers as a suitable replacement for synthetic fibers for reinforcement in composites. Hence, in this work, natural fiber is extracted from palm petiole and this fiber is investigated for reinforcement in epoxy polymer. The fiber is subjected to different chemical treatments for enhancing the surface wetting and Nano cellulose will also be extracted from the fiber. The composite will be fabricated by using handlay-up method by using 1%, 2%, 3% volume fraction of cellulose nanofiber in the epoxy resin. It is observed that the increase of the nanofiber in 3% volume fraction gives the good tensile, flexural and impact strength. So they obtained chemically treated cellulose nanofiber was treated with the amino propyl triethoxysilane and 3% of the silanesilane treated nano-fiber fabricated. Then the mechanical testings of this is compared with the 3% of chemically treated nano-fiber composite. The silane treated nanofiber gives the best results. | |
3/1/17 12:00:00 AM | |
Link to Article | |
5.3.2 | Silane treated cellulose [C] |
Preparation and Characterization of Soy Protein Isolate-Based Nanocomposite Films with Cellulose Nanofibers and Nano-Silica via Silane Grafting | |
Soy protein isolate (SPI) has attracted considerable attention in the field of packaging technology due to its easy processability, biodegradability, and good film-forming characteristics. However, SPI-based films often suffer from inferior mechanical properties and high moisture sensitivity, thus restricting their practical application. In the present study, herein, a biobased nanocomposite film was developed by cross-linking SPI matrix from the synergistic reinforcement of cellulose nanofibers (CNF) and nano-silica (NS) particles. First, we functionalized the CNF with NS using a silane agent (KH560) as an efficient platform to enhance the interfacial interaction between SPI and CNF/NS, resulting from the epoxy-dominated cross-linking reaction. The chemical structure, thermal stability, and morphology of the resultant nanocomposite films were comprehensively investigated via Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). These results supported successful surface modification and indicated that the surface-tailored CNF/NS nanohybrid possesses excellent adhesion with SPI matrix through covalent and hydrogen-bonding interactions. The integration of CNF/NS into SPI resulted in nanocomposite films with an improved tensile strength (6.65 MPa), representing a 90.54% increase compared with the pristine SPI film. Moreover, the resulting composites had a significantly decreased water vapor permeation and a higher water contact angle (91.75°) than that of the unmodified film. The proposed strategy of synergistic reinforcements in the biobased composites may be a promising and green approach to address the critical limitations of plant protein-based materials in practical applications. | |
11/7/19 12:00:00 AM | |
Link to Article | |
5.3.3 | Silane treated cellulose [C] |
Quantitively Characterizing the Chemical Composition of Tailored Bagasse Fiber and Its Effect on the Thermal and Mechanical Properties of Polylactic Acid-Based Composites | |
Natural fiber reinforced polymer-based composites have been growing into a type of green composites. The properties of natural fiber reinforced polymer-based composites are closely related to the structure of natural fibers. Bagasse fiber (BF) is one of the most used natural fibers for preparing natural fiber reinforced polymer-based composites. However, few examples of previous research touch on the quantitatively characterization of structure of BF and its effect on the properties of BF reinforced polymer-based composites. In this work, four kinds of BF including untreated BF (UBF), alkali treated BF (ABF), BF modified by silane coupling agent (SBF), and BF modified combining alkali treatment with silane coupling agent (ASBF) were prepared and melting blended with polylactic acid (PLA) to prepare PLA/BF composites. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermogravimetry (TGA) and mechanical properties testing were used to characterize and analyze the structure and properties of modified BF and its reinforced PLA-based composites. Results showed that the used methods changed the structure of BF and their bonding modes. The surface energies of UBF, ABF, SBF, and ASBF were 19.8 mJ/m2, 34.7 mJ/m2, 12.3 mJ/m2, and 21.6 mJ/m2, respectively. The O/C ratios of UBF, ABF, SBF and, ASBF are 0.48, 0.53, 0.47, and 0.51. Due to the synergistic effect of alkali treatment and silane coupling agent modification on the surface chemical properties, the content of silicon elements on the surface of ASBF (4.15%) was higher than that of ASBF (2.38%). However, due to the destroying of alkali treatment on the microstructure of BF, the alkali treatment had no prominently synergetic effect with coupling agent modification on the mechanical properties of PLA/BF composites. Alkali treatment removed the small molecular compounds from BF, decreased its thermal stability, and increased the crystalline region and crystallinity of cellulose. Meanwhile, alkali treatment made BF fibrillated and increased its contactable active area with the coupling agents, but destructed the nature structure of BF. The silane coupling agent played a more important role than alkali treatment did in improving the interfacial compatibility of PLA/BF composites. | |
9/26/19 12:00:00 AM | |
Link to Article | |
5.3.4 | Silane treated cellulose [C] |
Reinforcing mechanical, water absorption and barrier properties of poly (lactic acid) composites with kenaf-derived cellulose of thermally-grafted aminosilane | |
The effects of filling poly(lactic acid) (PLA) composites with cellulose thermally-grafted with hydrolysed 3-aminopropyltriethoxysilane (APS) were investigated. Composites containing 30 wt% of kenaf-derived cellulose (C) and silane-grafted cellulose (SGC) were melt-blended into a PLA matrix before being hot-pressed into 0.3 mm sheets. The tensile strength of neat PLA was 47 MPa. With addition of C and SGC, the tensile strength was improved by 13% and 23%, respectively. The tensile modulus was approximately doubled for both of the composites. PLA/C and PLA/SGC composites remained brittle with marginally lowered elongation at break. The addition of C and SGC significantly increased the oxygen barrier of PLA with the reduction of oxygen transmission rate (OTR) of PLA at 76.6 cc/m 2 /day to 42.2 cc/m 2 /day and 40.3 cc/m 2 /day, respectively. This was due to the tortuous path created and crystallites induced by the fillers. The water vapour transmission rate (WVTR) for PLA, PLA/C and PLA/SGC was in the range of 21-23 g/m 2 / day. From the water absorption test, PLA/SGC reported slightly better water resistance as compared to PLA/C. The reinforcing results from these bio-based materials may suggest contribution towards packaging oxygen and moisture sensitive food. | |
11/1/15 12:00:00 AM | |
Link to Article | |
5.3.5 | Silane treated cellulose [C] |
Surface Treatment of Bacterial Cellulose in Mild, Eco-Friendly Conditions | |
Bacterial cellulose (BC) with increased hydrophobicity is required for several applications including packaging. Surface functionalization of BC may provide good resistance to moisture, increased barrier properties or improved compatibility to polymer matrices. For this purpose, chemical grafting of BC in mild, eco-friendly conditions was carried out using different agents. BC membranes were surface functionalized with vinyl-triethoxy silane (VS) or 3-aminopropyl triethoxysilane (APS), by acylation and acrylation. The efficiency of the surface treatments was highlighted by Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy, by contact angle measurements and by dynamic mechanical analysis. The morphological investigation by atomic force microscopy and scanning electron microscopy revealed an increased compactness for surface functionalized BC, which correlated well with the different increase of the contact angle. BC treated with APS and VS showed more than a twofold increase in contact angle value. Similarly, the crystallinity degree was reduced to 69.6% and 72.9% after APS and VS treatments as compared with 84.1% for untreated BC, confirming the grafting reaction and the decrease in hydrogen bonding. All the applied treatments delayed the degradation of BC. However, the highest increase in thermal stability was observed for silanes treated membranes. Effective, eco-friendly methods for improving the surface hydrophobicity of bacterial cellulose for food packaging were proposed in this study. | |
6/14/18 12:00:00 AM | |
Link to Article | |
5.4 Grafting via radical initiation [C]
By radical initiation, functional groups can be "grafted" onto the cellulose material, introducing new functionalities.
**Highlights:**
* Introduction of diethylene triamine to counteract the negative charge of the cellulose hydroxyls: Bagasse cellulose was grafted with **diethylenetriamine** to prepare a copolymer. (...) The grafting bagasse cellulose has the advantage of *being biodegradable* and has low cost of raw materials. Its absorbent properties are an attractive alternative for wastewater treatment and avoids environmental pollution.[ \[Art. #ARTNUM\]](#article-67493-1653945450)
* Grafted **antibacterial cellulose film(AA-PHMB-g-cellulose film)** was used in *packaging of fresh pork at room and low temperatures. (...)* comparing with blank group and common cellulose film packaging (...) he AA-PHMB-g-cellulose packaging film can prolong the fresh pork shelf life effectively. [\[Art. #ARTNUM\]](#article-67493-2354208652)
* (...) applications, such as in paper, *packaging*, biosorption, and biomedical. In present communication, in an effort to develop a proficient way to rapidly synthesize **poly(methyl acrylate)-graft-cellulose (PMA-g-cellulose) copolymers** (...) access their application in everyday life, in a direction toward green environment. The grafted copolymers demonstrated increased *chemical resistance*, and *higher thermal stability.* [\[Art. #ARTNUM\]](#article-67493-2027822849)
5.4.1 | Grafting via radical initiation [C] |
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A Novel Bacterial Cellulose Aerogel Modified with PGMA via ARGET ATRP Method for Catalase Immobilization | |
Formation of Poly(Glycidyl Methacrylate) (PGMA) films on bacterial cellulose (BC) supports (aerogels) was achieved via activators regenerated by electron transfer for atom transfer radical polymerization (ARGET ATRP). Epoxy groups on PGMA were used for covalent coupling with catalase. Immobilized catalases on BC@PGMA were characterized by Fourier transform infrared spectroscopy (FTIR) and Typical scanning electron microscopy (SEM). The immobilized catalase amount reached a high value of 116 mg/g. Furthermore, the thermal, pH and storage stabilities of the immobilized catalase were improved significantly. After 10 use cycles, the BC@PGMA-catalase still retained approximately 63.5 % of the initial activity. This work demonstrates the potential of hierarchical nanomaterials for improving enzyme performance, leveraging the benefits of both nano- and macroscale supports. These results demonstrate that the BC@PGMA-catalase has high stability and good reusability, suggesting that the BC aerogel modified with PGMA may find applications in biotechnology and as biocatalyst. | |
3/1/19 12:00:00 AM | |
Link to Article | |
5.4.2 | Grafting via radical initiation [C] |
Chemically-Induced Graft Copolymerization of Diethylenetriamine onto Bagasse Celluloses | |
Graft copolymerization of diethylenetriamine onto bagasse celluloses was investigated with ammonium ceric nitrate as initiator in an aqueous medium. The condition of the graft copolymerization initiator concentration, the mass ratio of monomer/cellulose, reaction temperature, reaction time based on the experiment is optimized according to the zeta potential. The results showed the relative optimum process conditions were: the concentration of initiator at 36.98mmol/L, the mass ratio of the monomer and cellulose at 1:1, the reaction temperature at 70°C, and the reaction time by 3h. In addition, the graft copolymers were characterized by Fourier transform infrared spectra (FT-IR), X-ray diffraction analysis (XRD). The results showed that bagasse celluloses could be grafted with diethylenetriamine in aqueous medium. | |
7/1/11 12:00:00 AM | |
Link to Article | |
5.4.3 | Grafting via radical initiation [C] |
Grafting Diethylene Triamine onto Bagassewith Ammonium Ceric Nitrate as an Initiator | |
Bagasse cellulose was grafted with diethylenetriamine to prepare a copolymer. Ammonium ceric nitrate was chosen as the initiator. Considering the optimum zeta potential, conditions including initiator concentration, the mass ratio of monomer to cellulose, preparation temperature and time are discussed. In addition, the graft copolymers were characterized by scanning electron microscopy (SEM), Fourier transform infrared spectra (FT-IR), and X-ray diffraction analysis (XRD). The grafting bagasse cellulose has the advantage of being biodegradable and has low cost of raw materials. Its absorbent properties are an attractive alternative for wastewater treatment and avoids environmental pollution. | |
1/1/15 12:00:00 AM | |
Link to Article | |
5.4.4 | Grafting via radical initiation [C] |
Rapid synthesis of graft copolymers from natural cellulose fibers | |
Abstract Cellulose is the most abundant natural polysaccharide polymer, which is used as such or its derivatives in a number of advanced applications, such as in paper, packaging, biosorption, and biomedical. In present communication, in an effort to develop a proficient way to rapidly synthesize poly(methyl acrylate)-graft-cellulose (PMA-g-cellulose) copolymers, rapid graft copolymerization synthesis was carried out under microwave conditions using ferrous ammonium sulfate–potassium per sulfate (FAS–KPS) as redox initiator. Different reaction parameters such as microwave radiation power, ratio of monomer, solvent and initiator concentrations were optimized to get the highest percentage of grafting. Grafting percentage was found to increase with increase in microwave power up to 70%, and maximum 36.73% grafting was obtained after optimization of all parameters. Fourier transforms infrared spectroscopy (FT-IR), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA/DTA/DTG) analysis were used to confirm the graft copolymerization of poly(methyl acrylate) (PMA) onto the mercerized cellulose. The grafted cellulosic polymers were subsequently subjected to the evaluation of different physico-chemical properties in order to access their application in everyday life, in a direction toward green environment. The grafted copolymers demonstrated increased chemical resistance, and higher thermal stability. | |
10/1/13 12:00:00 AM | |
Link to Article | |
5.4.5 | Grafting via radical initiation [C] |
Study on Quality Impact of Fresh Pork Packaged by Antibacterial Cellulose Film | |
Grafted antibacterial cellulose film(AA-PHMB-g-cellulose film) was used in packaging of fresh pork at room and low temperatures.The indices of total volatile basic N,pH value,aerobic bacterial count and sensory quality,comparing with blank group and common cellulose film packaging group,were tested in normal temperature and refrigeration storage conditions.The experimental results showed that whatever the room temperature or cold storage conditions,the AA-PHMB-g-cellulose packaging film can prolong the fresh pork shelf life effectively. | |
1/1/12 12:00:00 AM | |
Link to Article | |
5.5 Grafting with Schiff bases [C]
A Schiff base is a compound with the general structure R2C=NR' (R' ≠ H). They can be considered a sub-class of imines, being either secondary ketimines or secondary aldimines depending on their structure.
**Highlights:**
* The functional cellulose fabrics containing **azobenzene Schiff base** groups were prepared. (...) The results show that the functional cellulose fabrics had *excellent UV-protection properties* with higher UPF value (UPF value reached 31.7) and lower ultraviolet transmittance (less than 5%). The modified cellulose fabrics had not significant influence on the physical properties. The functional cellulose fabrics based on reactive azobenzene Schiff base would have potential application in textile and *functional materials.*[ \[Art. #ARTNUM\]](#article-67721-2090102965)
* With increasing the concentration of BHSABA, grafting quantity of BHSABA on cellulose increased from 1.52 × 10 −2 mmol/g to 5.08 × 10 −2 mmol/g. The multi-functional cellulose fabrics had excellent UV-protective property, which possessed very high UPF value and very low ultraviolet transmittance. The UPF values exceeded 50 and the ultraviolet transmittances were all less than 1%. They also exhibited moderate activity against Staphylococcus aureus and after 10 times washing still maintained antibacterial activity. [\[Art. #ARTNUM\]](#article-67721-2073746397)
5.5.1 | Grafting with Schiff bases [C] |
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Preparation and UV-protective properties of functional cellulose fabrics based on reactive azobenzene Schiff base derivative | |
Abstract Azobenzene Schiff base possesses excellent photochromic or thermochromic properties based on intermolecular proton transfer or cis-trans isomerization. The azobenzene Schiff base containing two reactive groups, N, N-bis{p-[(2′-sulphatoethyl)sulphonyl phenylazo] salicylidene}-1,2-ethylenediamine (BSPEA), was applied to modify cellulose materials. The functional cellulose fabrics containing azobenzene Schiff base groups were prepared. The chemical and morphological structures of functional cellulose fabrics were characterized by element analysis, FT-IR spectrum, and scanning electron microscopy (SEM). The UV-protection properties of the fabrics were investigated by the ultraviolet transmittance spectra and ultraviolet protection factor (UPF). The results show that the functional cellulose fabrics had excellent UV-protection properties with higher UPF value (UPF value reached 31.7) and lower ultraviolet transmittance (less than 5%). The modified cellulose fabrics had not significant influence on the physical properties. The functional cellulose fabrics based on reactive azobenzene Schiff base would have potential application in textile and functional materials. | |
1/1/12 12:00:00 AM | |
Link to Article | |
5.5.2 | Grafting with Schiff bases [C] |
Preparation of multi-functional cellulose containing huge conjugated system and its UV-protective and antibacterial property. | |
Abstract A novel Schiff base containing huge azo conjugated system and reactive groups, 3,5-bis{2-hydroxyphenyl-5-[(2-sulfate-4-sulfatoethylsulfonyl-azobenzol)methylene amino]}benzoic acid (BHSABA) was applied to modify cellulose. Exhaustion and grafting reactive rate, and grafting quantity of BHSABA on cellulose were calculated. The chemical structure of the modified cellulose was characterized and thermal degradation and morphology were also investigated. The UV protection and antibacterial properties were measured. With increasing the concentration of BHSABA, grafting quantity of BHSABA on cellulose increased from 1.52 × 10 −2 mmol/g to 5.08 × 10 −2 mmol/g. The multi-functional cellulose fabrics had excellent UV-protective property, which possessed very high UPF value and very low ultraviolet transmittance. The UPF values exceeded 50 and the ultraviolet transmittances were all less than 1%. They also exhibited moderate activity against Staphylococcus aureus and after 10 times washing still maintained antibacterial activity. The onsets of degradation slightly decreased. With increasing the grafting quantity of BHSABA on cellulose, mass loss yields of the residues increased. The morphological structure had no noticeable change. | |
12/1/14 12:00:00 AM | |
Link to Article | |
5.6 Introduction after hydrolase/cellulase treatment [E+C]
(Enzymatic) cleavage of cellulose fibers generates aldehyde functions that can be reacted with functional groups.
**Highlights:**
* Coating processes are applied in order to improve coating adhesion and resistance to degradation. Covalently bound organic coatings rather than merely physically bound ones assure stable modification. In this study a novel two-step process was developed to modify cellulose/chitin mix fibers consisting of enzymatic activation with a commercial cellulase, followed by a coupling reaction with N-isopropylacrylamide (or poly (N-isopropylacrylamide)) in the presence of 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide (EDC) and N-hydroxysuccinimide (NHS). (...) All obtained results confirm the structural and morphological changes of the fiber surface after the application of the two-step procedure. [ \[Art. #ARTNUM\]](#article-67605-2325078165)
5.6.1 | Introduction after hydrolase/cellulase treatment [E+C] |
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Enzyme-assisted modification of cellulose/chitin fibers with NIPAAm | |
Coating processes are applied in order to improve coating adhesion and resistance to degradation. Covalently bound organic coatings rather than merely physically bound ones assure stable modification. In this study a novel two-step process was developed to modify cellulose/chitin mix fibers consisting of enzymatic activation with a commercial cellulase, followed by a coupling reaction with N-isopropylacrylamide (or poly (N-isopropylacrylamide)) in the presence of 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide (EDC) and N-hydroxysuccinimide (NHS). Both enzyme-activated and subsequently modified samples were characterized by ATR-FTIR, XPS, and SEM. All obtained results confirm the structural and morphological changes of the fiber surface after the application of the two-step procedure. The particular responsiveness to temperature and to pH of the coated fibers was evidenced by following the swelling behavior. It was established that the swelling kinetics followed a Fickian behavior. | |
1/1/15 12:00:00 AM | |
Link to Article | |
5.7 Dielectric barrier discharge plasma treatment [C]
Plasma modification is one of the most efficient ways for the surface treatment of polymers, since plasma treatment could selectively modify the chemical and the physical properties of the surface of the polymers by not affecting the original bulk characteristics of the polymers. A **dielectric barrier discharge** is one method of plasma treatment of textiles at atmospheric pressure and room temperature. The treatment can be used to modify the surface properties of the textile to improve wettability, improve the absorption of dyes and adhesion, and for sterilization.
**Highlights:**
* Dielectric barrier discharge plasma treatment was applied to modify cellulose nanofibre (CNF) surfaces with and without ultrasonic irradiation.The plasma treatment improved the wetting by deionised water and glycerol, and increased the contents of oxygen, carbonyl group, and carboxyl group on the nanofibre surface. it is demonstrated that atmospheric pressure plasma treatment is a promising technique to modify the CNF surface before composite processing.[ \[Art. #ARTNUM\]](#article-67723-2622248544)
5.7.1 | Dielectric barrier discharge plasma treatment [C] |
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Dielectric barrier discharge plasma treatment of cellulose nanofibre surfaces | |
ABSTRACTDielectric barrier discharge plasma treatment was applied to modify cellulose nanofibre (CNF) surfaces with and without ultrasonic irradiation. The plasma treatment improved the wetting by deionised water and glycerol, and increased the contents of oxygen, carbonyl group, and carboxyl group on the nanofibre surface. Ultrasonic irradiation further enhanced the wetting and oxidation of the nanofibre coating. Scanning electron microscopic observations showed skeleton-like features on the plasma-treated surface, indicating preferential etching of weaker domains, such as low-molecular weight domains and amorphous phases. Ultrasonic irradiation also improved the uniformity of the treatment. Altogether, it is demonstrated that atmospheric pressure plasma treatment is a promising technique to modify the CNF surface before composite processing. | |
11/2/18 12:00:00 AM | |
Link to Article | |
5.8 Mercerization [C]
Mercerisation is a textile finishing treatment for cellulose fabric and yarn, mainly cotton and flax, which improves dye uptake and tear strength, reduces fabric shrinkage, and imparts a silk-like luster. Treatment with sodium hydroxide destroys the spiral form of the cellulose with formation of alkali cellulose, which is changed to cellulose hydrate on washing out the alkali.[\[1\]](https://www-sciencedirect-com.ezproxy.leidenuniv.nl:2443/topics/chemistry/mercerization )
**Highlights:**
* Chemical pre-treatments, namely delignification and mercerization processes, were initially involved to extract the sugar palm cellulose.[ \[Art. #ARTNUM\]](#article-67681-2945377127)
* Carboxymethyl cellulose from bleached bagasse pulp (CMC B ) was synthesized at various alkaline concentrations from 20%(w/v) to 60%(w/v) and then the spray drying process was utilized as a simultaneous shape forming and purification step to obtain CMC microspheres without remnants of cellulose fibers.(...) The CMC B film of microphere using 40%(w/v) NaOH showed the highest *tensile strength* (53.7 MPa) as well elongation at a break of 3.09%. Increasing alkaline concentration coupled with the use of the spray drying process resulted in decreasing film viscosity but increasing CMC B film’s *water solubility, tensile strength and elongation* (up to 40%, w/v of NaOH concentration), *water vapor and oxygen gas transmission rates*.[ \[Art. #ARTNUM\]](#article-67681-2757073166)
5.8.1 | Mercerization [C] |
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Mechanical and barrier properties of spray dried carboxymethyl cellulose (CMC) film from bleached bagasse pulp | |
Abstract In this work, the spherical shape of carboxymethyl cellulose (CMC) tiny particles with high purity was successfully produced. Carboxymethyl cellulose from bleached bagasse pulp (CMC B ) was synthesized at various alkaline concentrations from 20%(w/v) to 60%(w/v) and then the spray drying process was utilized as a simultaneous shape forming and purification step to obtain CMC microspheres without remnants of cellulose fibers. The alkalization of the bleached bagasse cellulose for carboxymethylation had no significant effect on the degree of substitution (DS), which was approximately 0.80. Increasing alkaline concentration influenced the properties of the CMC microsphere; e.g. increasing%NaCl and resulted to degrade cellulose fiber as observed by the gradual decreasing of%yield, %CMC, density, crystallinity and particle size. The morphology of CMC B microspheres revealed more crack marks on the surface and their granule sizes were smaller (0.10–0.15 μm) when adding 40–60% (w/v) NaOH concentrations. The CMC B spray dried microspheres were cast to CMC films and their physical, mechanical and barrier properties were further investigated to determine the proper alkaline concentration for mercerization step. The CMC B film of microphere using 40%(w/v) NaOH showed the highest tensile strength (53.7 MPa) as well elongation at a break of 3.09%. Increasing alkaline concentration coupled with the use of the spray drying process resulted in decreasing film viscosity but increasing CMC B film’s water solubility, tensile strength and elongation (up to 40%, w/v of NaOH concentration), water vapor and oxygen gas transmission rates (WVTR and OTR). The WVTR and OTR of CMC B film were reported to be in the range of 14.25–16.76 g/m 2 day and 1.94–5.50 × 10 −4 cm 3 /m 2 day Pa, respectively. This led to a development of a high CMC B film value. | |
12/1/17 12:00:00 AM | |
Link to Article | |
5.8.2 | Mercerization [C] |
Sugar palm (Arenga pinnata (Wurmb.) Merr) cellulosic fibre hierarchy: a comprehensive approach from macro to nano scale | |
Abstract Sugar palm ( Arenga pinnata ) fibre is considered as a waste product of the agricultural industry. This paper is investigating the isolation of nanofibrillated cellulose from sugar palm fibres produced by a chemo-mechanical approach, thus opening a new way to utilize waste products more efficiently. Chemical pre-treatments, namely delignification and mercerization processes, were initially involved to extract the sugar palm cellulose. Then, mechanical pre-treatment was performed by passing the sugar palm cellulose through a refiner to avoid clogging in the subsequent process of high pressurized homogenization. Nanofibrillated cellulose was then characterized by its chemical properties (Fourier transform infrared spectroscopy), physical morphological properties (i.e. scanning electron microscopy, transmission electron microscopy, X-ray diffraction analysis), and thermogravimetric analysis. The nanofibres were attained at 500 bar for 15 cycles with 92% yield. The results showed that the average diameter and length of the nanofibrillated cellulose were found to be 5.5 ± 1.0 nm and several micrometres, respectively. They also displayed higher crystallinity (81.2%) and thermal stability compared to raw fibres, which served its purpose as an effective reinforcing material for use as bio-nanocomposites. The nanocellulose developed promises to be a very versatile material by having a huge potential in many applications, encompassing bio-packaging to scaffolds for tissue regeneration. | |
5/1/19 12:00:00 AM | |
Link to Article | |
6. Mechanical
BackTechnologies that allow for the processing of cellulose into other crystal structures or nanoparticles using mechanical treatments.
6.1 (Ultra-) Sonication (to produce nanocellulose) [M]
**Sonication** is the act of applying sound energy to agitate particles in a sample. Ultrasonic frequencies (>20 kHz) are usually used, leading to the process also being known as ultrasonication or ultra-sonication.
**Highlights:**
* The obtained chemical-purified cellulose fibers were then mechanically separated into nanofibers using **ultrasonication.** The diameter distributions of the resulting nanofibers were dependent on the output power of ultrasonic treatment. The extent of dispersion improved significantly with increasing output power of ultrasonic treatment (...) Results from this work may be potentially applied in various fields such as bio-nanocomposites, filtration media *packaging,* tissue engineering scaffolds, and so on.[ \[Art. #ARTNUM\]](#article-67745-1884898402)
* Nanofibrils were isolated through an enzymatic treatment followed by **high-intensity sonication.** (...) [ \[Art. #ARTNUM\]](#article-67745-2502957169)
6.1.1 | (Ultra-) Sonication (to produce nanocellulose) [M] |
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Evaluation of the effects of chemical composition and refining treatments on the properties of nanofibrillated cellulose films from sugarcane bagasse | |
Abstract The different chemical and mechanical pre-treatments applied to pulp prior to nanofibrillation may also influence the characteristics of the fibrils and prepared films. In this work, the effects of the chemical composition and the degree of fibrillation of sugarcane bagasse pulps on the properties of the resulting nanofibrillated cellulose (NFC) films were investigated. Several environmentally-friendly treatments that reduce cost and simplify processing were applied to the bagasse fibres. Ethanol-based organosolv pulps with different residual lignin contents (2.9%, 5.0%, and 9.4%) were refined by Jokro milling and Bauer disk refining. Nanofibrils were isolated through an enzymatic treatment followed by high-intensity sonication. NFC films with similar morphologies were obtained with high crystallinity without changes in thermal stability relative to those of the initial materials. The residual lignin content affects the nanofibrillation process, the mechanical properties of the NFC filmsand modifies the film-water interactions. The combination of mechanical refining and enzymatic treatment was successful applied to produce homogeneous nanofibrils from sugarcane bagasse. | |
11/1/16 12:00:00 AM | |
Link to Article | |
6.1.2 | (Ultra-) Sonication (to produce nanocellulose) [M] |
Synthesis of Nanocellulose from Rubberwood Fibers via Ultrasonication Combined with Enzymatic and Chemical Pretreatments | |
This paper presents synthesis of nanocellulose from rubber wood (Hevea brasiliensis) fibers via ultrasonication combined with enzymatic and chemical pretreatments. Cellulose nanofibers were separated from rubber wood fibers in three distinct stages. Initially, rubber wood fibers were subjected to a series of enzymatic and chemical pre-treatments to eliminate lignin and hemicellulose. The obtained chemical-purified cellulose fibers were then mechanically separated into nanofibers using ultrasonication. The diameter distributions of the resulting nanofibers were dependent on the output power of ultrasonic treatment. The extent of dispersion improved significantly with increasing output power of ultrasonic treatment. Microscopy study showed that the diameters of the nanofibers isolated ranged from 8.7 to 20 μm. The effectiveness of laccase and xylanase enzymes was also studied. The results obtained from FTIR and thermo gravimetric analyses indicated that there were consistencies between the studied enzymes to the thermal stability or chemical structure. FTIR spectroscopy confirmed that the prominent peaks indicating that most of the lignin and hemicellulose were removed during the step-wise chemical treatment were present in the spectrum. FTIR spectroscopy suggested that the spectrum of cellulose nanofibers obtained under different ultrasonic output powers and chemical-purified cellulose fibers were similar, signifying that the molecular structure of cellulose were unaffected by the ultrasonic treatment. TGA results revealed that the thermal properties of cellulose nanofibers were enhanced and the thermal degradation temperature increased to proximately 310 °C as compared to 240 °C of the untreated rubber wood fibers. Results from this work may be potentially applied in various fields such as bio-nanocomposites, filtration media packaging, tissue engineering scaffolds, and so on. | |
10/26/15 12:00:00 AM | |
Link to Article | |
6.2 Dissolution of Cellulose in Ionic Liquids [M]
An ionic liquid (IL) is a salt in the liquid state. Ionic liquids have many potential applications, e.g. they are powerful (green) solvents.
**Highlights:**
* (...) the time for complete dissolution of cellulose in ionic liquids was too long for processing and derivatization to produce industrial materials. Herein, ethanol pretreatment was introduced to improve cellulose dissolution in ionic liquids. The pretreated cellulose was easily wetted and penetrated for dissolution in ionic liquids, which efficiently avoided the formation of the agglomerates of cellulose mixed with air wrapped with viscous ionic liquids. The dissolution time of pretreated cellulose could decrease to 75 min under the given conditions. (...) ethanol pretreatment and dissolution in ionic liquid did not lead to any functionalization of cellulose. It was also found that the *crystalline structure of native cellulose was destroyed* and the regenerated cellulose was mainly composed of *amorphous structure.* [\[Art. #ARTNUM\]](#article-67500-2029155595)
* (...) regeneration of cellulose fibers using ionic liquids (ILs) as green solvents has been a topic of interest to both industrial and academic sectors. (...) utilization of the whole biomass―particularly woody residues―to manufacture high-performance materials offers an attractive value-proposition. In this study, we demonstrated fiber regeneration of whole hybrid poplar (HP) biomass by a sustainable method. (...) understanding of the inter- and intramolecular interactions in HP biomass-IL solutions, as well as their corresponding spinnability, structural reformation, and mechanical performance of the regenerated fibers. Particularly, the molecular alignment, recrystallization, and crystallinity of the spun fibers were correlated to the chain entanglement, molecular relaxation, and rheological properties of the HP biomass-IL solutions.[ \[Art. #ARTNUM\]](#article-67500-2952134982)
6.2.1 | Dissolution of Cellulose in Ionic Liquids [M] |
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A fundamental understanding of whole biomass dissolution in ionic liquid for regeneration of fiber by solution-spinning | |
Materials generated from renewable resources are promising and attractive substitutes for petroleum-based materials. Recently, regeneration of cellulose fibers using ionic liquids (ILs) as green solvents has been a topic of interest to both industrial and academic sectors. However, extraction of cellulose from lignocellulosic biomass requires numerous energy intensive processing steps. Additionally, the deconstruction and removal of lignin and hemicellulose components from lignocellulosic biomass usually involve corrosive pretreatment and the solvation of specific biomass components. Instead, utilization of the whole biomass―particularly woody residues―to manufacture high-performance materials offers an attractive value-proposition. In this study, we demonstrated fiber regeneration of whole hybrid poplar (HP) biomass by a sustainable method. We developed an environmentally friendly approach by partially auto-hydrolyzing the biomass with water before its dissolution in 1-ethyl-3-methylimidazolium acetate ([C2mim][OAc]) ionic liquid, for large-scale, roll-to-roll production of fibers by solution spinning. We report, for the first time, a fundamental understanding of the inter- and intramolecular interactions in HP biomass-IL solutions, as well as their corresponding spinnability, structural reformation, and mechanical performance of the regenerated fibers. Particularly, the molecular alignment, recrystallization, and crystallinity of the spun fibers were correlated to the chain entanglement, molecular relaxation, and rheological properties of the HP biomass-IL solutions. A window of entangled concentration (4‒ 6.5 wt.%) of biomass in the IL for favorable fiber spinning was determined. | |
1/1/19 12:00:00 AM | |
Link to Article | |
6.2.2 | Dissolution of Cellulose in Ionic Liquids [M] |
Dissolution of Cellulose in Ionic Liquids Assisted with Ethanol Pretreatment | |
One of the major current challenges to the chemical industry is the efficient use of renewable lignocellulosic biomass for the production of performance materials, platform chemicals, and biofuels. Dissolution of natural polymers including cellulose in ionic liquids has attracted much more attention around all over the world. However, the time for complete dissolution of cellulose in ionic liquids was too long for processing and derivatization to produce industrial materials. Herein, ethanol pretreatment was introduced to improve cellulose dissolution in ionic liquids. The pretreated cellulose was easily wetted and penetrated for dissolution in ionic liquids, which efficiently avoided the formation of the agglomerates of cellulose mixed with air wrapped with viscous ionic liquids. The dissolution time of pretreated cellulose could decrease to 75 min under the given conditions. FT-IR and CP/MAS 13C-NMR analyses indicated that ethanol pretreatment and dissolution in ionic liquid did not lead to any functionalization of cellulose. It was also found that the crystalline structure of native cellulose was destroyed and the regenerated cellulose was mainly composed of amorphous structure. The thermal stability of cellulose decreased and the pyrolysis residues increased after dissolution and regeneration. | |
6/1/12 12:00:00 AM | |
Link to Article | |
6.2.3 | Dissolution of Cellulose in Ionic Liquids [M] |
Novel bio-based materials from cellulose and chitin | |
Chitin and cellulose are the most abundant natural polymers. They have unique properties suitable for the design of new bio-sourced and biodegradable materials for various applications such as textile fibers, food packaging, and biomedical products. Unfortunately, these biopolymers suffer from a lack of solubility in regular solvents. But, due to their intractable bulk structure, the dissolution of such polymers is a crucial step for their processing. In this context, the solubility of non-modified cellulose and chitin in different solution media such as ionic liquids, deep eutectic solvents, and other conventional solvent systems was first studied in this work. It was found that the ionic liquid, 1-butyl-3-methylimidazolium acetate (BmimOAc), was the most efficient solvent for the dissolution of both polymers. Despite its good solubilizing capacity, BmimOAc is neither biodegradable nor bio-renewable. As the aim of this thesis was to provide an easy and environmentally friendly method to process cellulose and chitin, a second solvent was added in the dissolution process to reduce the necessary amount of BmimOAc. The biodegradable and bio-based co-solvent, γ-valerolactone (GVL), was an ideal candidate for this purpose. In order to assess its potential, the influence of GVL in the cellulose proceeding was also evaluated according to the industrial Lyocell process. N-methylmorpholine N-oxide monohydrate (NMMO) was used for this procedure. Besides increasing the sustainability of the studied systems, GVL was observed to enhance polymer dissolution and to facilitate manufacturing of the regenerated polymers. To understand these positive effects, physicochemical properties of binary mixtures (GVL/BmimOAc or NMMO) were characterized by viscosity, ionic conductivity, and thermal analysis measurements. The properties of the polymer solutions were also investigated by thermal and rheological studies. In a third step, materials such as cellulose fibers and new cellulose/chitin composite materials were successfully prepared from these solutions. All produced materials were characterized in detail by means of spectroscopical, morphological, and mechanical analysis methods. Wetting and permeability studies were additionally performed to demonstrate the advantages of a chitin coat on the properties of cellulose-based textiles. The results showed that the presence of chitin decreases the water wettability of the textiles on the coated site. Furthermore, the chitin layer acts as a promising water and oxygen barrier, which makes these novel materials potential candidates for various applications such as impermeable textiles for hygiene products. | |
4/25/18 12:00:00 AM | |
Link to Article | |
6.3 High-pressure homogenization [M]
In this technique liquid passes through a narrow gap a few micrometers in size with high pressure ranging from 100 to 2000 bar, resulting in the small and uniform size particles dispersion.
**Highlights:**
* In this study, unbleached bagasse pulp was pretreated with xylanase and cold alkali to partially remove hemicellulose and convert to some cellulose I into cellulose II. Cellulose nanofibrils (CNF) were then obtained through ultra-micro grinding and **high-pressure homogenization**. (...) The results show that xylanase pretreatment can improve the dispersion of fibers *during mechanical treatment* and can *enhance the crystallinity* of CNF.[ \[Art. #ARTNUM\]](#article-67738-2887078511)
* These results indicate that xylanase-assisted pretreatment with **high-pressure homogenization** is an environmentally friendly method to isolate **CNFs** and clearly demonstrates the potential of enzymatic pretreatment for reducing environmental contamination, especially with regard to toxic chlorine compounds that are required for the bleaching process. [\[Art. #ARTNUM\]](#article-67738-2216898543)
* Then, mechanical pre-treatment was performed by passing the sugar palm cellulose through a refiner to avoid clogging in the subsequent process of **high pressurized homogenization**. (...) The nanofibres were attained at 500 bar for 15 cycles with 92% yield. The results showed that the average diameter and length of the nanofibrillated cellulose were found to be 5.5 ± 1.0 nm and several micrometres, respectively. They also displayed higher crystallinity (81.2%) and thermal stability compared to raw fibres, which served its purpose as an effective reinforcing material for use as bio-nanocomposites. The nanocellulose developed promises to be a very versatile material by having a huge potential in many applications, encompassing *bio-packaging* to scaffolds for tissue regeneration. [\[Art. #ARTNUM\]](#article-67738-2945377127)
* the obtained cellulose fibres were then mechanically extracted into nanofibres using **high pressurized homogenization (HPH)**. The diameter distribution sizes of the isolated nanofibres were dependent on the cycle number of HPH treatment. (...) The isolated NFCs may be potentially applied in various application, such as tissue engineering scaffolds, bio-nanocomposites, filtration media, bio-packaging and etc. [\[Art. #ARTNUM\]](#article-67738-2901881437)
6.3.1 | High-pressure homogenization [M] |
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An environmentally friendly xylanase-assisted pretreatment for cellulose nanofibrils isolation from sugarcane bagasse by high-pressure homogenization | |
Abstract Cellulose nanofibrils (CNFs) from sugarcane bagasse (SCB) were isolated by high-pressure homogenization. Xylanase-assisted pretreatment after steam explosion was studied to investigate its effect on various cellulose properties such as bleaching times, reduced chemical use and color in the subsequent bleaching stage. High cellulose contents were successfully extracted from SCB with xylanase-assisted pretreatment; moreover, xylanase-treated fibers exhibited decreased bleaching times, a 44% reduction in the amount of chemicals used and had a satisfactory whiteness index compared to untreated fibers. X-ray diffraction (XRD) analysis revealed significant increases in crystallinity index for xylanase-assisted pretreatment fibers. Characterization of the fibers by scanning electron microscopy (SEM) and atomic force microscopy (AFM) indicated that the fiber diameters decreased with each treatment stage; the final CNFs obtained at 15,000 psi for 30 passes primarily ranged from 5 to 10 nm in diameter. Thermogravimetric analysis (TGA) indicated that CNFs have lower thermal stability than raw cellulose fibers. These results indicate that xylanase-assisted pretreatment with high-pressure homogenization is an environmentally friendly method to isolate CNFs and clearly demonstrates the potential of enzymatic pretreatment for reducing environmental contamination, especially with regard to toxic chlorine compounds that are required for the bleaching process. | |
4/1/16 12:00:00 AM | |
Link to Article | |
6.3.2 | High-pressure homogenization [M] |
Enzymatic and cold alkaline pretreatments of sugarcane bagasse pulp to produce cellulose nanofibrils using a mechanical method | |
Abstract Lignocellulosic biomass is the most abundant renewable resource on the earth. With the development of related fields, the high value utilization of lignocellulosic biomass has gradually become a new avenue for research. In this study, unbleached bagasse pulp was pretreated with xylanase and cold alkali to partially remove hemicellulose and convert to some cellulose I into cellulose II. Cellulose nanofibrils (CNF) were then obtained through ultra-micro grinding and high-pressure homogenization. The prepared CNF were characterized by TEM, Zeta potential, ATR-FTIR and XRD, and a thermogravimetric analyzer was used to analyze the thermal stability of CNF. The results show that xylanase pretreatment can improve the dispersion of fibers during mechanical treatment and can enhance the crystallinity of CNF. With an increase in alkali concentrations, the proportion of cellulose II structures increased, while cellulose crystallinity levels decreased due to the folding of cellulose chains. Under the common influence of crystallinity and crystal structures, the thermal stability of the CNF prepared after cold alkali pretreatment underwent an increasing trend. This shows that the influence of crystal structures on the thermal stability of CNF gradually plays a dominant role as alkali concentrations increase. | |
11/1/18 12:00:00 AM | |
Link to Article | |
6.3.3 | High-pressure homogenization [M] |
Enzymatic pretreatment for cellulose nanofibrils isolation from bagasse pulp: transition of cellulose crystal structure | |
Abstract In this work, cellulase, low-concentration cold alkali and cellulase combined with cold alkali were used to pretreat unbleached bagasse pulp from which cellulose nanofibrils (CNFs), about 30 nm in diameter, were successfully prepared through ultrafine grinding and high-pressure homogenization. X-ray diffraction analysis showed that cellulase pretreatment increased the crystallinity of CNFs. After low-concentration cold alkali pretreatment, the crystallinity of CNFs significantly reduced and the crystal structure of the cellulose changed from type I to type II. Thermogravimetric analysis showed that CNFs prepared by cellulase combined with cold alkali treatment produced more regenerated cellulose and had lower thermal stability. The use of cellulase and low-concentration cold alkali pretreatments combined with ultrafine grinding and high-pressure homogenization is an environment-friendly method for preparing CNFs. The use of low-concentration cold alkali reduces the consumption of alkali and clean water. | |
3/1/19 12:00:00 AM | |
Link to Article | |
6.3.4 | High-pressure homogenization [M] |
Sugar palm (Arenga pinnata (Wurmb.) Merr) cellulosic fibre hierarchy: a comprehensive approach from macro to nano scale | |
Abstract Sugar palm ( Arenga pinnata ) fibre is considered as a waste product of the agricultural industry. This paper is investigating the isolation of nanofibrillated cellulose from sugar palm fibres produced by a chemo-mechanical approach, thus opening a new way to utilize waste products more efficiently. Chemical pre-treatments, namely delignification and mercerization processes, were initially involved to extract the sugar palm cellulose. Then, mechanical pre-treatment was performed by passing the sugar palm cellulose through a refiner to avoid clogging in the subsequent process of high pressurized homogenization. Nanofibrillated cellulose was then characterized by its chemical properties (Fourier transform infrared spectroscopy), physical morphological properties (i.e. scanning electron microscopy, transmission electron microscopy, X-ray diffraction analysis), and thermogravimetric analysis. The nanofibres were attained at 500 bar for 15 cycles with 92% yield. The results showed that the average diameter and length of the nanofibrillated cellulose were found to be 5.5 ± 1.0 nm and several micrometres, respectively. They also displayed higher crystallinity (81.2%) and thermal stability compared to raw fibres, which served its purpose as an effective reinforcing material for use as bio-nanocomposites. The nanocellulose developed promises to be a very versatile material by having a huge potential in many applications, encompassing bio-packaging to scaffolds for tissue regeneration. | |
5/1/19 12:00:00 AM | |
Link to Article | |
6.3.5 | High-pressure homogenization [M] |
Sugar palm nanofibrillated cellulose (Arenga pinnata (Wurmb.) Merr): Effect of cycles on their yield, physic-chemical, morphological and thermal behavior | |
Abstract Nanofibrillated cellulose (NFCs) were extracted from sugar palm fibres (SPS) in two separate stages; delignification and mercerization to remove lignin and hemicellulose, respectively. Subsequently, the obtained cellulose fibres were then mechanically extracted into nanofibres using high pressurized homogenization (HPH). The diameter distribution sizes of the isolated nanofibres were dependent on the cycle number of HPH treatment. TEM micro-images displayed the decreasing trend of NFCs diameter, from 21.37 to 5.5 nm when the number of cycle HPH was increased from 5 to 15 cycles, meanwhile TGA and XRD analysis showed that the degradation temperature and crystallinity of the NFCs were slightly increased from 347 to 347.3 °C and 75.38 to 81.19% respectively, when the number of cycles increased. Others analysis also were carried on such as FT-IR, FESEM, AFM, physical properties, zeta potential and yield analysis. The isolated NFCs may be potentially applied in various application, such as tissue engineering scaffolds, bio-nanocomposites, filtration media, bio-packaging and etc. | |
2/1/19 12:00:00 AM | |
Link to Article | |
6.4 Ultra-micro grinding [M]
**Highlights:**
* In this study, unbleached bagasse pulp was pretreated with xylanase and cold alkali to partially remove hemicellulose and convert to some cellulose I into cellulose II. Cellulose nanofibrils (CNF) were then obtained through **ultra-micro grinding** and high-pressure homogenization. (...) The results show that xylanase pretreatment can improve the dispersion of fibers *during mechanical treatment* and can *enhance the crystallinity* of CNF. [\[Art. #ARTNUM\]](#article-67737-2887078511)
6.4.1 | Ultra-micro grinding [M] |
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Enzymatic and cold alkaline pretreatments of sugarcane bagasse pulp to produce cellulose nanofibrils using a mechanical method | |
Abstract Lignocellulosic biomass is the most abundant renewable resource on the earth. With the development of related fields, the high value utilization of lignocellulosic biomass has gradually become a new avenue for research. In this study, unbleached bagasse pulp was pretreated with xylanase and cold alkali to partially remove hemicellulose and convert to some cellulose I into cellulose II. Cellulose nanofibrils (CNF) were then obtained through ultra-micro grinding and high-pressure homogenization. The prepared CNF were characterized by TEM, Zeta potential, ATR-FTIR and XRD, and a thermogravimetric analyzer was used to analyze the thermal stability of CNF. The results show that xylanase pretreatment can improve the dispersion of fibers during mechanical treatment and can enhance the crystallinity of CNF. With an increase in alkali concentrations, the proportion of cellulose II structures increased, while cellulose crystallinity levels decreased due to the folding of cellulose chains. Under the common influence of crystallinity and crystal structures, the thermal stability of the CNF prepared after cold alkali pretreatment underwent an increasing trend. This shows that the influence of crystal structures on the thermal stability of CNF gradually plays a dominant role as alkali concentrations increase. | |
11/1/18 12:00:00 AM | |
Link to Article | |
6.4.2 | Ultra-micro grinding [M] |
Enzymatic pretreatment for cellulose nanofibrils isolation from bagasse pulp: transition of cellulose crystal structure | |
Abstract In this work, cellulase, low-concentration cold alkali and cellulase combined with cold alkali were used to pretreat unbleached bagasse pulp from which cellulose nanofibrils (CNFs), about 30 nm in diameter, were successfully prepared through ultrafine grinding and high-pressure homogenization. X-ray diffraction analysis showed that cellulase pretreatment increased the crystallinity of CNFs. After low-concentration cold alkali pretreatment, the crystallinity of CNFs significantly reduced and the crystal structure of the cellulose changed from type I to type II. Thermogravimetric analysis showed that CNFs prepared by cellulase combined with cold alkali treatment produced more regenerated cellulose and had lower thermal stability. The use of cellulase and low-concentration cold alkali pretreatments combined with ultrafine grinding and high-pressure homogenization is an environment-friendly method for preparing CNFs. The use of low-concentration cold alkali reduces the consumption of alkali and clean water. | |
3/1/19 12:00:00 AM | |
Link to Article | |
6.5 Ultrafine wet grinding [M]
**Highlights:**
* mechanical fibrillation in **ultrafine wet grinding**. (...) The sheets made from the sulfonated samples yielded an almost twofold increase in tensile strength and Young's modulus (100 MPa and 7–7.5 GPa, respectively) compared to the reference sample without sulfonation (52 MPa and 4.3 GPa) at an applied net grinding energy of 7 MW h per ton. It was found that the size of the fibrils was at a similar level with and without sulfonation, but the bonding ability of the sulfonated samples was clearly better.[ \[Art. #ARTNUM\]](#article-67840-2969782681)
6.5.1 | Ultrafine wet grinding [M] |
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Key role of mild sulfonation of pine sawdust in the production of lignin containing microfibrillated cellulose by ultrafine wet grinding | |
Abstract Cheaper methods and raw materials are currently being sought for the production of microfibrillated cellulose. Presently microfibrils with high lignin content have attracted increasing interest. Wood residues, like sawdust, are good candidates due to their abundancy and low price but the recalcitrant nature of the lignocellulose complex is an obstacle for the mechanical separation of microfibrils directly from wood. The purpose of this study was to investigate whether the mild sulfonation pretreatment of pine sawdust with sodium sulfite in neutral and mild alkaline conditions could enhance mechanical fibrillation in ultrafine wet grinding. Sawdust sulfonated at pH 7 and 9 resulted in a lignin sulfonation degree of 0.5–0.6% with a yield loss of 5–6%, approximately half of which was due to the dissolution of extractives from the initial content of 4.7% to 1.3–1.5%. Sawdust (with and without sulfonation) was pre-ground first in a twin-screw extruder, followed by ultrafine grinding with a friction grinder at a temperature of 80 °C. The viscosity and size distribution of the microfibrillated sample suspensions were determined. Additionally, the samples were filtered on a membrane, dried, and the mechanical properties of the sheets made from the samples were measured. The results showed that the sulfonation of softwood sawdust is a promising economic and environment-friendly method to produce microfibrillated cellulose with high lignin content (above 28%), having excellent strength properties, low viscosity, and fast dewatering rates. The sheets made from the sulfonated samples yielded an almost twofold increase in tensile strength and Young's modulus (100 MPa and 7–7.5 GPa, respectively) compared to the reference sample without sulfonation (52 MPa and 4.3 GPa) at an applied net grinding energy of 7 MW h per ton. It was found that the size of the fibrils was at a similar level with and without sulfonation, but the bonding ability of the sulfonated samples was clearly better. | |
11/1/19 12:00:00 AM | |
Link to Article | |
6.6 Jokro milling and Bauer disk refining [M]
The **Jokro mill**, based on technology developed by Jonas/Kross, enables laboratory scale, standards-com- pliant and reproducible beatings of pulp, using the principle of centrifugal force.
**Highlights:**
* Ethanol-based organosolv pulps with different residual lignin contents (2.9%, 5.0%, and 9.4%) were refined by **Jokro milling and Bauer disk refining**. Nanofibrils were isolated through an enzymatic treatment followed by high-intensity sonication. (...) The combination of mechanical refining and enzymatic treatment was successful applied to produce homogeneous nanofibrils from sugarcane bagasse.[ \[Art. #ARTNUM\]](#article-67741-2502957169)
6.6.1 | Jokro milling and Bauer disk refining [M] |
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Evaluation of the effects of chemical composition and refining treatments on the properties of nanofibrillated cellulose films from sugarcane bagasse | |
Abstract The different chemical and mechanical pre-treatments applied to pulp prior to nanofibrillation may also influence the characteristics of the fibrils and prepared films. In this work, the effects of the chemical composition and the degree of fibrillation of sugarcane bagasse pulps on the properties of the resulting nanofibrillated cellulose (NFC) films were investigated. Several environmentally-friendly treatments that reduce cost and simplify processing were applied to the bagasse fibres. Ethanol-based organosolv pulps with different residual lignin contents (2.9%, 5.0%, and 9.4%) were refined by Jokro milling and Bauer disk refining. Nanofibrils were isolated through an enzymatic treatment followed by high-intensity sonication. NFC films with similar morphologies were obtained with high crystallinity without changes in thermal stability relative to those of the initial materials. The residual lignin content affects the nanofibrillation process, the mechanical properties of the NFC filmsand modifies the film-water interactions. The combination of mechanical refining and enzymatic treatment was successful applied to produce homogeneous nanofibrils from sugarcane bagasse. | |
11/1/16 12:00:00 AM | |
Link to Article | |
6.7 High energy planetary ball milling [M]
**Highlights:**
* Jute fibres were first refined to micro/nanoscale particles in form of **nanofibrillar cellulose (NFC)** by **high energy planetary ball milling process** in dry and wet condition. Wet milling was observed more efficient than dry milling in terms of unimodality of size distribution with reduction in size below 500 nm after milling for 3 hours. Later the obtained particles were used as fillers in Poly vinyl alcohol (PVA) films and their reinforcement evaluated based on thermal properties. It was observed that glass transition temperature (Tg) of PVA films improved from 84.36 °C to 95.22 °C after addition of 5 % jute particles without affecting % crystallinity and melting temperature (T m) of PVA. [\[Art. #ARTNUM\]](#article-67846-1965810662)
6.7.1 | High energy planetary ball milling [M] |
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Reinforcement of wet milled jute nano/micro particles in polyvinyl alcohol films | |
Textile industry generate significant amount of waste fibres in form of short lengths during mechanical processing. However these short fibres possess excellent properties suitable for many other applications. The objective of this work was to use them for the preparation of nanoparticles/nanofibres as fillers in biodegradable composite applications such as food packaging, agriculture mulch films, automotive plastics, etc. The present paper concerns with jute fibres as a source of nanocellulose for reinforcement of PVA mulch films. Jute fibres were first refined to micro/nanoscale particles in form of nanofibrillar cellulose (NFC) by high energy planetary ball milling process in dry and wet condition. Wet milling was observed more efficient than dry milling in terms of unimodality of size distribution with reduction in size below 500 nm after milling for 3 hours. Later the obtained particles were used as fillers in Poly vinyl alcohol (PVA) films and their reinforcement evaluated based on thermal properties. It was observed that glass transition temperature (Tg) of PVA films improved from 84.36 °C to 95.22 °C after addition of 5 % jute particles without affecting % crystallinity and melting temperature (T m) of PVA. Dynamic mechanical analysis of composite films with 5 % jute particles showed higher value of 14×108 Pa for storage modulus in comparison to 9×108 Pa of neat composite film. The percolation effect was observed more above glass transition temperature which consequently resulted in improved transfer of stiffness from jute particles to PVA matrix above 50 °C. The percolation phenomena also explained the improvement in thermal stability by 10 °C for every increased loading of jute particles due to formation of hydrogen bonds with PVA matrix. | |
1/1/13 12:00:00 AM | |
Link to Article | |
7. Cellulose with additives
BackListed here are all cellulose fibers/cellulose composites that are reinforced/improved with other additives.
7.1 Cellulose dispersed with nanoparticles
The dispersion of nanoparticles in cellulose-based material.
**Highlights:**
* In the present work, cellulose nanocomposites dispersed with **copper nanoparticles (CuNPs)** were prepared using CuSO4·5H2O (...) The cellulose/CuNPs composite films showed good *antibacterial activity* against E-coil. (...) All these studies revealed that cellulose/CuNPs composites have enhanced thermal stability, tensile strength by the addition of CuNPs. These biodegradable cellulose/CuNPs composites films can be used for packaging and biomedical applications.[ \[Art. #ARTNUM\]](#article-67575-2769302103)
* In this research, a novel carboxymethyl cellulose (CMC)-based nanocomposite films containing sodium montmorillonite (MMT) (5% wt) and **zinc oxide (ZnO)** (1, 2, 3 and 4% wt) nanoparticles (NPs) were fabricated via casting method. The results revealed that addition of NPs decreased water vapor permeability of the films by about 53%, while moisture content, density and glass transition temperature increased. The nanomaterials enhanced resistance of the nanocomposites against tensile stress at the expense of elongation at break. Nano-ZnO was very effective than nanoclay in UV–light blocking (99% vs. 60%) associated with sacrificing the films transparency. (...) In conclusion, simultaneous incorporation of MMT and ZnO NPs improved the functional characteristics of CMC film and extended the potential for *food packaging applications*. [\[Art. #ARTNUM\]](#article-67575-2767746065)
7.1.1 | Cellulose dispersed with nanoparticles |
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Green Synthesis of Copper-Reinforced Cellulose Nanocomposites for Packaging Applications | |
In the present work, cellulose nanocomposites dispersed with copper nanoparticles (CuNPs) were prepared using CuSO4·5H2O as the source and Cassia alata leaf extract as the reducing agent. These nanocomposites were prepared by regeneration method using ethanol as the coagulant. The morphology of generated CuNPs was viewed by SEM and TEM. The cellulose/CuNPs composite films showed good antibacterial activity against E-coil. The interaction between cellulose matrix and CuNPs was examined by FTIR and XRD. The changes in the thermal and tensile properties were examined with TGA and tensile tests. All these studies revealed that cellulose/CuNPs composites have enhanced thermal stability, tensile strength by the addition of CuNPs. These biodegradable cellulose/CuNPs composites films can be used for packaging and biomedical applications. | |
1/1/18 12:00:00 AM | |
Link to Article | |
7.1.2 | Cellulose dispersed with nanoparticles |
Image analysis of modified cellulose fibers from sugarcane bagasse by zirconium oxychloride | |
Abstract Surface modification of natural fibers has been made using different methods. In this paper, cellulose fibers from sugarcane bagasse were bleached and modified by zirconium oxychloride in situ. The chemically modified cellulose fibers were compared to those of bleached ones. Cellulose fibers were modified with ZrO 2 · n H 2 O nanoparticles through the use of zirconium oxychloride in acidic medium in the presence of cellulose fibers using urea as the precipitating agent. The spatial distribution characterization of hydrous zirconium oxide on cellulose fibers was carried out by combining both processing and image analyses obtained by SEM and statistical methodologies. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and thermogravimetric analysis (TG) were also used to characterize the nanocomposite. Results indicated that ZrO 2 · n H 2 O nanoparticles of about 30–80 nm diameter deposited on cellulose fibers were heterogeneously dispersed. | |
9/1/10 12:00:00 AM | |
Link to Article | |
7.1.3 | Cellulose dispersed with nanoparticles |
Physical and mechanical properties of hybrid montmorillonite/zinc oxide reinforced carboxymethyl cellulose nanocomposites | |
Abstract In this research, a novel carboxymethyl cellulose (CMC)-based nanocomposite films containing sodium montmorillonite (MMT) (5% wt) and zinc oxide (ZnO) (1, 2, 3 and 4% wt) nanoparticles (NPs) were fabricated via casting method. The results revealed that addition of NPs decreased water vapor permeability of the films by about 53%, while moisture content, density and glass transition temperature increased. The nanomaterials enhanced resistance of the nanocomposites against tensile stress at the expense of elongation at break. Nano-ZnO was very effective than nanoclay in UV–light blocking (99% vs. 60%) associated with sacrificing the films transparency. Formation of hydrogen bonds between the hydroxyl groups of CMC and MMT was evidenced by FTIR spectroscopy. According to the XRD analysis, clay nanolayers formed an exfoliated structure in the nanocomposites, whereas ZnO NPs raised crystallinity. SEM micrographs showed well-dispersed MMT and ZnO NPs through the films surface. Antibacterial test showed that vulnerability of Gram-positive S. aureus toward ZnO NPs was more than that of Gram-negative E. Coli . In conclusion, simultaneous incorporation of MMT and ZnO NPs improved the functional characteristics of CMC film and extended the potential for food packaging applications. | |
11/1/17 12:00:00 AM | |
Link to Article | |
7.2 Light curing polyfluoro resin for superhydrophobic cellulose
**Highlights:**
* Cellulose-based film has a poor water vapor barrier property, which limits its applications in food packaging. (...) UV curable polyfluoro resin was incorporated into the cellulose matrix for superhydrophobic modification of the cellulose matrix (...) the surface properties of the composites could be changed from hydrophobic to superhydrophobic by increasing the polyfluoro resin content. Moreover, UV-initiated polymerization was used to modify the cellulose matrix, the process was green and facile, which showing potential for cellulose matrix modification.[ \[Art. #ARTNUM\]](#article-67421-2785420484)
7.2.1 | Light curing polyfluoro resin for superhydrophobic cellulose |
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Superhydrophobic modification of cellulose film through light curing polyfluoro resin in situ | |
Cellulose-based film has a poor water vapor barrier property, which limits its applications in food packaging. The hydrophobic modification of cellulose materials has attracted increasing interests. In this work, UV curable polyfluoro resin was incorporated into the cellulose matrix for superhydrophobic modification of the cellulose matrix. Results showed that the loaded polyfluoro resin had an obvious influence on the composites’ microstructure, the thermal stability of the composites changed slightly with the incorporation of polyfluoro resin, and the transmittance of the composites containing the resin with high content of 14.68% could be kept to 50% at 550 nm wavelength. Furthermore, the surface properties of the composites could be changed from hydrophobic to superhydrophobic by increasing the polyfluoro resin content. Moreover, UV-initiated polymerization was used to modify the cellulose matrix, the process was green and facile, which showing potential for cellulose matrix modification. | |
3/1/18 12:00:00 AM | |
Link to Article | |
7.3 Inclusion of mesoporous silica
**Highlights:**
* Cellulose-based composites containing various amounts of SBA-15 mesoporous silica were prepared by NMMO-technology, and their morphologies, mechanical properties, permeability for oxygen and water vapor were studied. The investigation suggested that both the modified and unmodified mesoporous silica materials can improve the elongation at break of the cellulose films. However, the incorporation of the mesoporous silica materials can *reduce the tensile strength* of the films, and the modified one has less effect on that than the unmodified one. The composites films with rational mechanical properties have *adjustable oxygen permeability* (7.90 × 10−15–94.6 × 10−15 cm3 · cm/cm2 · s · Pa) and *water vapor permeability* (7.12 × 10−13–4.10 × 10−13 g · cm/cm2 · s · Pa).[ \[Art. #ARTNUM\]](#article-67682-1982412063)
7.3.1 | Inclusion of mesoporous silica |
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The Fabrication and Characterization of Cellulose/Mesoporous Silica Composites Packaging Films with Adjustable Permeability by NMMO Technology | |
Cellulose-based composites containing various amounts of SBA-15 mesoporous silica were prepared by NMMO-technology, and their morphologies, mechanical properties, permeability for oxygen and water vapor were studied. The investigation suggested that both the modified and unmodified mesoporous silica materials can improve the elongation at break of the cellulose films. However, the incorporation of the mesoporous silica materials can reduce the tensile strength of the films, and the modified one has less effect on that than the unmodified one. The composites films with rational mechanical properties have adjustable oxygen permeability (7.90 × 10−15–94.6 × 10−15 cm3 · cm/cm2 · s · Pa) and water vapor permeability (7.12 × 10−13–4.10 × 10−13 g · cm/cm2 · s · Pa). | |
9/30/10 12:00:00 AM | |
Link to Article | |
8. Composites
BackComposites that contain cellulose
8.1 Blends with poly(methyl methacrylate) (PMMA)
Poly(methyl methacrylate), also known as acrylic, acrylic glass, or plexiglass is a transparent thermoplastic often used in sheet form as a lightweight or shatter-resistant alternative to glass.
**Highlights:**
* Hybrid films *showed better water barrier properties* in comparison to commercial paper packaging. Furthermore, the hybrid films exhibited relative high dissolution resistance to common organic solvents, which dissolve PMMA completely. Considering the recent interest in polymer blends based on natural and synthetic macromolecules, these new transparent hybrids can have various potential applications particularly in *general packaging* and biomedical technologies.[ \[Art. #ARTNUM\]](#article-67423-2219049303)
8.1.1 | Blends with poly(methyl methacrylate) (PMMA) |
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Transparent and flexible amorphous cellulose-acrylic hybrids | |
Abstract Amorphous cellulose and poly(methyl methacrylate) (PMMA) blends in the form of free standing transparent hybrid films were prepared by dissolving both polymers in trifluoroacetic acid (TFA). Ultraviolet–visible (UV–vis) measurements indicated that the transparency of the films was always maintained regardless of cellulose-PMMA proportions. In addition, Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) measurements were carried out in order to characterize the chemical composition, intermolecular interactions and the crystallinity of the hybrid films. Thermo-gravimetric analysis (TGA), differential scanning calorimeter (DSC) and tensile test measurements demonstrated that amorphous cellulose improved the thermal and mechanical properties of PMMA considerably. Scanning electron microscope (SEM) and atomic force microscopy (AFM) measurements showed that hybrid films had no micron scale phase separation or segregation, resulting in highly uniform and homogenous miscibility between amorphous cellulose and PMMA. The wetting characteristics of the hybrid films were also studied by water contact angle measurements. Hybrid films showed better water barrier properties in comparison to commercial paper packaging. Furthermore, the hybrid films exhibited relative high dissolution resistance to common organic solvents, which dissolve PMMA completely. Considering the recent interest in polymer blends based on natural and synthetic macromolecules, these new transparent hybrids can have various potential applications particularly in general packaging and biomedical technologies. | |
3/1/16 12:00:00 AM | |
Link to Article | |
8.2 (Biodegradable) composite with poly(vinyl alcohol) (PVA)
Poly is a water-soluble synthetic polymer. It has the idealized formula \[CH₂CH\]ₙ. It is used in papermaking, textiles, and a variety of coatings. It is colourless and odorless. It is sometimes supplied as beads or as solutions in water.
**Highlights:**
* The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed *good biodegradability. Better barrier and mechanical properties* showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified **cellulose as a reinforcing agent**. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and *packaging applications*. [\[Art. #ARTNUM\]](#article-67480-2071790967)
* composite films from cellulose, chitosan and polyvinyl alcohol to obtain environmentally friendly materials. Toughness, burst strength, distance to burst and water adsorption properties were measured (...) Cellulose and chitosan improved the *UV light protection effect* of the films (...) Results showed that it is feasible to obtain cellulose-chitosan-polyvinyl alcohol composite films with improved mechanical properties, *high capacity to adsorb water, good barrier properties against UV radiations and adequate transparency value.* These properties could be useful for potential *packaging applications i*n the food industry or as a partial alternative to synthetic films. [\[Art. #ARTNUM\]](#article-67480-2804771429)
8.2.1 | (Biodegradable) composite with poly(vinyl alcohol) (PVA) |
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Composite films of regenerate cellulose with chitosan and polyvinyl alcohol: Evaluation of water adsorption, mechanical and optical properties | |
Abstract The aim of this study was to develop composite films from cellulose, chitosan and polyvinyl alcohol to obtain environmentally friendly materials. Toughness, burst strength, distance to burst and water adsorption properties were measured and analysed as a function of cellulose (3–5%), chitosan (0–1%) and polyvinyl alcohol (0–4%) contents. Polynomial models were obtained. Light-barrier properties, transparency, morphology, structural and thermal analyses were assessed. Results showed that chitosan and polyvinyl alcohol enhanced the mechanical properties of cellulose-based films. Toughness values ranged from 0.47 to 8.01 MJ/m 3 , burst strength values ranged from 929 to 6291 g, distance to burst ranged from 1.25 to 2.52 mm and water adsorption values ranged from 52.30 to 143.56%. Cellulose and chitosan improved the UV light protection effect of the films. However, PVA increased the transmittance meanwhile improved the film transparency. FT-IR and DSC showed an interaction between the components of the films. Results showed that it is feasible to obtain cellulose-chitosan-polyvinyl alcohol composite films with improved mechanical properties, high capacity to adsorb water, good barrier properties against UV radiations and adequate transparency value. These properties could be useful for potential packaging applications in the food industry or as a partial alternative to synthetic films. | |
10/1/18 12:00:00 AM | |
Link to Article | |
8.2.2 | (Biodegradable) composite with poly(vinyl alcohol) (PVA) |
Preparation and Characterization of Modified Cellulose Fiber-Reinforced Polyvinyl Alcohol/Polypyrrolidone Hybrid Film Composites | |
In this work, cellulose was modified by using 2-(trifluromethyl)benzoylchloride by base catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and packaging applications. | |
8/1/12 12:00:00 AM | |
Link to Article | |
8.2.3 | (Biodegradable) composite with poly(vinyl alcohol) (PVA) |
Preparation and Properties of Biodegradable Film Composites Using Modified Cellulose Fibre-Reinforced with PVA | |
Cellulose has a potential to become a key resource in the development of biodegradable film composites. In this work, cellulose was modified by using 2-(Trifluromethyl)benzoylchloride by base-catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by film casting method using modified cellulose with Poly(vinyl alcohol) in different compositions. The film composites were characterized by mechanical, moisture absorption, gas barrier, and biodegradable properties. Obtained films have shown transparency and flexibility and displayed good mechanical properties. Film composites also showed good biodegradability. Better barrier properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After evaluating these properties of film composites, we came to conclusion that these biocomposites can be used to membrane and packaging applications. | |
1/1/12 12:00:00 AM | |
Link to Article | |
8.2.4 | (Biodegradable) composite with poly(vinyl alcohol) (PVA) |
Reinforcement of wet milled jute nano/micro particles in polyvinyl alcohol films | |
Textile industry generate significant amount of waste fibres in form of short lengths during mechanical processing. However these short fibres possess excellent properties suitable for many other applications. The objective of this work was to use them for the preparation of nanoparticles/nanofibres as fillers in biodegradable composite applications such as food packaging, agriculture mulch films, automotive plastics, etc. The present paper concerns with jute fibres as a source of nanocellulose for reinforcement of PVA mulch films. Jute fibres were first refined to micro/nanoscale particles in form of nanofibrillar cellulose (NFC) by high energy planetary ball milling process in dry and wet condition. Wet milling was observed more efficient than dry milling in terms of unimodality of size distribution with reduction in size below 500 nm after milling for 3 hours. Later the obtained particles were used as fillers in Poly vinyl alcohol (PVA) films and their reinforcement evaluated based on thermal properties. It was observed that glass transition temperature (Tg) of PVA films improved from 84.36 °C to 95.22 °C after addition of 5 % jute particles without affecting % crystallinity and melting temperature (T m) of PVA. Dynamic mechanical analysis of composite films with 5 % jute particles showed higher value of 14×108 Pa for storage modulus in comparison to 9×108 Pa of neat composite film. The percolation effect was observed more above glass transition temperature which consequently resulted in improved transfer of stiffness from jute particles to PVA matrix above 50 °C. The percolation phenomena also explained the improvement in thermal stability by 10 °C for every increased loading of jute particles due to formation of hydrogen bonds with PVA matrix. | |
1/1/13 12:00:00 AM | |
Link to Article | |
8.2.5 | (Biodegradable) composite with poly(vinyl alcohol) (PVA) |
Synthesis and characterization of methylcellulose/PVA based porous composite | |
Abstract The synthesis of methylcellulose (MC) from chemically purified cellulose extracted from sugarcane bagasse was carried out with dimethyl sulfate (DMS) in the presence of sodium hydroxide and acetone as solvent under heterogeneous conditions and the degree of substitution (DS) was determined as 1.44. 3D porous composite of methylcellulose/polyvinyl alcohol (MC/PVA) was prepared by freeze drying process. The synthesized products were characterized by FE-SEM, FTIR, 1 H NMR and XRD. Porosity was calculated as 86% and the binary image, histogram of pores distribution of MC/PVA porous composite were investigated by ImageJ processing technique which shows the roughness of the topographical structure. Synthesized methylcellulose enhances the value to this abundant agro-industrial residue and may extend its range of biomedical applications. | |
5/1/12 12:00:00 AM | |
Link to Article | |
8.3 (Biodegradable) composite with polylactic acid (PLA)
Polylactic acid or polylactide is a thermoplastic aliphatic polyester derived from renewable resources. Its widespread application has been hindered by numerous physical and processing shortcomings. Composites use cellulose as reinforcement of PLA.
**Highlights:**
* Abstract Nanocomposite films based on poly(lactic acid) (PLA) reinforced with cellulose nanocrystals (...) The disintegrability in compost conditions showed that the formulations disintegrated in less than 14 days, in addition it has been proved that CNC modified with surfactant were able to promote the disintegration behaviour. The production of PLA based nanocomposites incorporating cellulose extract from marine wastes suggested the potential application of the proposed material for *short-term food packaging* with low environmental impact.[ \[Art. #ARTNUM\]](#article-67680-1249172612)
* (...) mixtures including polylactic acid polymer (PLA) and cellulose fibers extracted from alfa and luffa were investigated by melt extrusion technique. When used at a rate of 10 %, these fibers improved the mixture *mechanical properties.* Both developed materials were biodegradable, but the plasticized starch exhibited a faster biodegradation kinetic compared to the PLA/cellulose fibers. These new materials would contribute to a sustainable development and a waste reduction.[ \[Art. #ARTNUM\]](#article-67680-2500720742)
8.3.1 | (Biodegradable) composite with polylactic acid (PLA) |
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Biodegradable packaging materials conception based on starch and polylactic acid (PLA) reinforced with cellulose | |
The plastic materials used for packaging are increasing leading to a considerable amount of undegradable solid wastes. This work deals with the reduction of conventional plastics waste and the natural resources preservation by using cellulosic polymers from renewable resources (alfa and luffa). Plasticized starch films syntheses were achieved at a laboratory scale. These natural films showed some very attractive mechanical properties at relatively low plasticizers levels (12 to 17 % by weight). Furthermore, mixtures including polylactic acid polymer (PLA) and cellulose fibers extracted from alfa and luffa were investigated by melt extrusion technique. When used at a rate of 10 %, these fibers improved the mixture mechanical properties. Both developed materials were biodegradable, but the plasticized starch exhibited a faster biodegradation kinetic compared to the PLA/cellulose fibers. These new materials would contribute to a sustainable development and a waste reduction. | |
10/1/16 12:00:00 AM | |
Link to Article | |
8.3.2 | (Biodegradable) composite with polylactic acid (PLA) |
Study of disintegrability in compost and enzymatic degradation of PLA and PLA nanocomposites reinforced with cellulose nanocrystals extracted from Posidonia Oceanica | |
Abstract Nanocomposite films based on poly(lactic acid) (PLA) reinforced with cellulose nanocrystals extracted from Posidonia Oceanica plant were prepared by solvent casting method containing 1 or 3%wt of cellulose nanocrystals unmodified (CNC) and modified using a commercial surfactant (s-CNC). The modification improves the dispersion of CNC into the matrix. Enzymatic degradation using efficient enzyme proteinase K and disintegrability in composting conditions were considered to gain insights into the post-use degradation processes of the produced formulations. Results of visual, morphological and thermal analysis of enzymatic degradation studies confirmed that the selected enzyme preferentially degraded amorphous regions with respect of crystalline ones, while the crystallinity degree of the nanocomposite films increased during enzymatic degradation, as a consequence of enzyme action. The disintegration in compositing conditions of different formulations was also investigated by means of visual and morphological analysis. The disintegrability in compost conditions showed that the formulations disintegrated in less than 14 days, in addition it has been proved that CNC modified with surfactant were able to promote the disintegration behaviour. The production of PLA based nanocomposites incorporating cellulose extract from marine wastes suggested the potential application of the proposed material for short-term food packaging with low environmental impact. | |
11/1/15 12:00:00 AM | |
Link to Article | |
8.4 (Biodegradable) composite with polypyrrolidone (PVP)
Polyvinylpyrrolidone (PVP), also commonly called polyvidone or povidone, is a water-soluble polymer made from the monomer N-vinylpyrrolidone.
**Highlights:**
* The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed *good biodegradability. Better barrier and mechanical properties* showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and *packaging applications*.[ \[Art. #ARTNUM\]](#article-67845-2071790967)
8.4.1 | (Biodegradable) composite with polypyrrolidone (PVP) |
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Preparation and Characterization of Modified Cellulose Fiber-Reinforced Polyvinyl Alcohol/Polypyrrolidone Hybrid Film Composites | |
In this work, cellulose was modified by using 2-(trifluromethyl)benzoylchloride by base catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and packaging applications. | |
8/1/12 12:00:00 AM | |
Link to Article | |
8.5 (Biodegradable) composite with poly(caprolactone) (PCL)
Polycaprolactone (PCL) is a biodegradable polyester with a low melting point of around 60 °C and a glass transition temperature of about −60 °C. The most common use of polycaprolactone is in the production of speciality polyurethanes. Polycaprolactones impart good resistance to water, oil, solvent and chlorine to the polyurethane produced. This polymer is often used as an additive for resins to improve their processing characteristics and their end use properties (e.g., impact resistance). Being compatible with a range of other materials, PCL can be mixed with starch to lower its cost and increase biodegradability or it can be added as a polymeric plasticizer to polyvinyl chloride (PVC).
**Highlights:**
* Herein, a three-dimensional percolating cellulose nanocrystal network has been successfully entangled into a poly(caprolactone) (PCL) film to prepare fully biodegradable bio-nanocomposites. To strongly assembly the reinforcing dense cellulose phase and PCL chains and limit the incompatibility effect, the cellulose surface was chemically modified using a long-chain isocyanate as grafting agent. (...) both permeability and diffusivity increased, whereas solubility is reduced, compared to the unfilled PCL film. (...) The resulting structure of the film plays a main role on gas barrier performances compared to the change in crystallinity and tortuosity effect induced by rod-like nanoparticles.[ \[Art. #ARTNUM\]](#article-67725-2789426525)
8.5.1 | (Biodegradable) composite with poly(caprolactone) (PCL) |
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Tunable gas barrier properties of filled-PCL film by forming percolating cellulose network | |
Abstract Herein, a three-dimensional percolating cellulose nanocrystal network has been successfully entangled into a poly(caprolactone) (PCL) film to prepare fully biodegradable bio-nanocomposites. To strongly assembly the reinforcing dense cellulose phase and PCL chains and limit the incompatibility effect, the cellulose surface was chemically modified using a long-chain isocyanate as grafting agent. Structural effects are highlighted through gas transport examination using several diffusing probes. A peculiar and unexpected behavior is evidenced: both permeability and diffusivity increased, whereas solubility is reduced, compared to the unfilled PCL film. One can suspect that the formation of the reinforcing cellulose network and its anchoring to PCL chains are the cause of structural defects facilitating the gas transfer localized in interfacial regions. The resulting structure of the film plays a main role on gas barrier performances compared to the change in crystallinity and tortuosity effect induced by rod-like nanoparticles. | |
2/1/18 12:00:00 AM | |
Link to Article | |
8.6 (Biodegradable) composite with cross-linked gelatin polymer matrix
***Gelatin*** is a mixture of peptides and proteins produced by partial hydrolysis of collagen extracted from the skin, bones, and connective tissues of animals such as domesticated cattle, chicken, pigs, and fish.
**Highlights:**
* Microfibrillated cellulose isolated from bagasse was used to prepare novel nanocomposites using cross-linked gelatin as a biodegradable polymer matrix. (...) Microfibrillated cellulose *improved wet and dry maximum tensile stress* and modulus of cross-linked gelatin but resulted in a decrease of its strain at break. Microfibrillated cellulose did not affect the water absorption of cross-linked gelatin but *significantly improved its moisture barrier* property.[ \[Art. #ARTNUM\]](#article-67452-2060326771)
8.6.1 | (Biodegradable) composite with cross-linked gelatin polymer matrix |
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Improving tensile strength and moisture barrier properties of gelatin using microfibrillated cellulose | |
Microfibrillated cellulose isolated from bagasse was used to prepare novel nanocomposites using cross-linked gelatin as a biodegradable polymer matrix. Microfibrillated cellulose loadings up to 25% (weight percent) were used. The prepared nanocomposites were characterized regarding their wet and dry tensile strength, water sorption, and water vapor permeability. Nanocomposites’ surfaces were examined by scanning electron microscopy; the scanning electron microscopy images indicated homogeneous distribution of microfibrillated cellulose in the gelatin matrix. Microfibrillated cellulose improved wet and dry maximum tensile stress and modulus of cross-linked gelatin but resulted in a decrease of its strain at break. Microfibrillated cellulose did not affect the water absorption of cross-linked gelatin but significantly improved its moisture barrier property. | |
7/1/13 12:00:00 AM | |
Link to Article | |
9. Cellulose based additives
BackDifferent cellulose types have been used as additive to improve other packaging materials.
9.1 Microcrystalline cellulose (MCC)
Microcrystalline cellulose (MCC) is a term for refined wood pulp and is used as a texturizer, an anti-caking agent, a fat substitute, an emulsifier, an extender, and a bulking agent in food production.
**Highlights:**
* More ecofriendly packaging can be obtained with the use of cellulose as a reinforcement and barrier. For this work, cellulose particles were incorporated in EVA matrix to obtain transparent EVA composite films with cellulose particles at different concentrations focusing on the *improvement of the barrier properties*. The films were obtained by solution casting.[ \[Art. #ARTNUM\]](#article-67420-2797451062)
9.1.1 | Microcrystalline cellulose (MCC) |
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The effect of modified cellulose particles on morphology and properties ethylene vinyl acetate copolymer | |
Abstract More ecofriendly packaging can be obtained with the use of cellulose as a reinforcement and barrier. For this work, cellulose particles were incorporated in EVA matrix to obtain transparent EVA composite films with cellulose particles at different concentrations focusing on the improvement of the barrier properties. The films were obtained by solution casting. Commercial microcrystalline cellulose (MCC) was modified with glacial acetic acid, reducing the particle size. These modifications were monitored by FTIR, XRD, NMR and SEM. The composites formed by EVA/MCC were characterized by XRD, thermogravimetric analysis and mechanical properties to understand the influence of these particles on the displacement of the crystalline planes of the polymer matrix. The degree of crystallinity was also altered as larger concentrations of cellulose were added to EVA. TGA results showed no significant changes in the thermal degradation temperature of the material and, from DSC, it was seen that cellulose did not behave as a nucleating agent in EVA. The storage modulus obtained from the DMA analysis was inversely proportional to the cellulose content, indicating that there was an increase in the rigidity of the material caused by the dispersion of cellulose, which acts as a material reinforcement. These data were corroborated by the increase in the proton spin-lattice relaxation time values determined by NMR relaxometry technique, which provides information on sample molecular behavior, confirming the molecular interaction between material components. | |
7/1/18 12:00:00 AM | |
Link to Article | |
9.2 Cellulose nanocrystals (CNCs)
Cellulose nanocrystals (CNCs) are nanoscale cellulose produced from renewable resources with strong reinforcing potential when included in a polymer matrix. Nanocrystals are sometimes chemically modified to generate (modified-CNCs) or cationically modified (CNCC)
**Highlights:**
* In this paper, a mini review is presented on the researches and developments related to electrospun polymer nanofibers. \[\[Review\]\](Review on cellulose nanocrystals (CNCs) as reinforced agent)
* Because the cellulose nanofillers enhanced the mechanical and water stability properties of the nanocomposites, the obtained results in this work may be applied to the development of **biodegradable packaging** or coatings to *enhance shelf life of food products.* [ \[Art. #ARTNUM\]](#article-67482-2054638759)
* Furthermore, different mechanical performance was obtained when using different masterbatches, which were considered to contribute to extend the applications of PLA based composites as *food packaging materials* in different sectors. [\[Art. #ARTNUM\]](#article-67482-1994466902)
* this review aims to collate the knowledge available about the sources, chemical structure, and physical and chemical isolation procedures, as well as describes the mechanical, optical, and rheological properties, of cellulose nanocrystals. Innovative applications in diverse fields such as biomedical engineering, *material sciences,* electronics, catalysis, etc, wherein these cellulose nanocrystals can be used, are highlighted.[ \[Art. #ARTNUM\]](#article-67482-2187006386)
* (...) nanocomposite film based on corn nanostarch (CNS) as the matrix and modified cellulose nanocrystals (modified-CNCs) as the reinforcement was prepared using a solution casting method. The *cellulose nanocrystals (CNCs) were modified* by a two-step method in which they were initially crosslinked with citric acid, and subsequently amidated with chitosan. Then, a type of CNS/modified-CNCs nanocomposite film with different content levels of modified-CNC were prepared and characterized (....) It was observed that when compared with the pure CNS film, the 8.0 wt% modified-CNCs loaded nanostarch-based nanocomposite film had displayed a 230.0% increase in tensile strength. And the moisture absorption ability had decreased by 25.6%; water vapor permeability had decreased by 87.4%; and the water contact angle value had increased by 18.1%. Also the results of this experimental study had revealed that the CNS/modified-CNCs nanocomposite film had displayed better antimicrobial activities against E. coli and S. aureus bacteria when compared with the pure CNS film [\[Art. #ARTNUM\]](#article-67482-2938322608)
* Herein, a comparative study was conducted on the effect of unmodified and cationically modified nanocrystalline cellulose (CNCC) on the overall properties of the as-prepared hemicelluloses (HC)/sorbitol (SB) films.[ ](#article-67487-2661721952)(...) The tensile stress of the composite films with 9% NCC and 9% CNCC was 9.18 and 10.44 MPa, respectively, which was increased by 14 and 30% in comparison to that of pure HC/SB film (8.05 MPa). The marked increase in elastic modulus as a function of the added NCC or CNCC was also identified. This result strongly supports the conclusion that the addition of NCC or CNCC was effective in improving the mechanical properties of HC/SB films. [\[Art. #ARTNUM\]](#article-67482-2661721952)
9.2.1 | Cellulose nanocrystals (CNCs) |
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Bionanocomposite films based on plasticized PLA-PHB/cellulose nanocrystal blends. | |
Abstract Optically transparent plasticized poly(lactic acid) (PLA) based bionanocomposite films intended for food packaging were prepared by melt blending. Materials were plasticized with 15 wt% of acetyl(tributyl citrate) (ATBC) to improve the material processability and to obtain flexibile films. Poly(hydroxybutyrate) (PHB) was used to increase PLA crystallinity. The thermal stability of the PLA–PHB blends was improved by the addition of 5 wt% of cellulose nanocrystals (CNC) or modified cellulose nanocrystals (CNCs) synthesized from microcrystalline cellulose. The combination of ATBC and cellulose nanocrystals, mainly the better dispersed CNCs, improved the interaction between PLA and PHB. Thus, an improvement on the oxygen barrier and stretchability was achieved in PLA–PHB–CNCs–ATBC which also displayed somewhat UV light blocking effect. All bionanocomposite films presented appropriate disintegration in compost suggesting their possible applications as biodegradable packaging materials. | |
5/1/15 12:00:00 AM | |
Link to Article | |
9.2.2 | Cellulose nanocrystals (CNCs) |
Cassava starch-based films plasticized with sucrose and inverted sugar and reinforced with cellulose nanocrystals. | |
Abstract: Bionanocomposites films of cassava starch plasticized with sucrose and inverted sugar and reinforced by cellulose nanocrystals (CNCs) were prepared by solution casting method incorporating 0.1 to 5 wt% of eucalyptus CNCs. The nanocrystals were characterized using transmission electron microscopy, whereas the bionanocomposites properties were studied using Fourier transform infrared spectroscopy, tensile measurements, water solubility, swelling behavior, and water activity (aw). The water resistance properties (solubility and swelling behavior) of the nanocomposites were enhanced with the addition of cellulose nanofillers. These results were explained in terms of the high crystallinity of the nanocrystals and the formation of a rigid network with the nanofillers, which provide physical barriers to the permeation of water within the hydrophilic cassava matrix. The addition of CNCs in the bionanocomposites decreases aw linearly, reaching values below 0.5 (for CNCs concentration higher than 4 wt%), a reference value for no microbial proliferation for food product design. The presence of small concentrations of CNCs (0.1–0.3 wt%) also effectively increased the maximum tensile strength (more than 90%) and elastic modulus (more than 400%), indicating the formation of a suitable percolation network in this concentration range. Because the cellulose nanofillers enhanced the mechanical and water stability properties of the nanocomposites, the obtained results in this work may be applied to the development of biodegradable packaging or coatings to enhance shelf life of food products. Practical Application: The main drawbacks of using starch-based polymers as packaging or coating in the food industry are their low mechanical properties and inherent water sensitivity. This study demonstrates that cellulose nanocrystals can be used to: (i) obtain better mechanical properties (increasing the tensile strength and modulus more than 90% and 400%, respectively; (ii) enhance the water stability and (iii) water activity of starch-based films. These results indicate that the obtained environmentally friendly nanocomposites in this work can be used to the development of films or coatings to enhance the shelf life of food products. | |
6/1/12 12:00:00 AM | |
Link to Article | |
9.2.3 | Cellulose nanocrystals (CNCs) |
Cellulose nanocrystals: synthesis, functional properties, and applications | |
Cellulose nanocrystals are unique nanomaterials derived from the most abundant and almost inexhaustible natural polymer, cellulose. These nanomaterials have received significant interest due to their mechanical, optical, chemical, and rheological properties. Cellulose nanocrystals primarily obtained from naturally occurring cellulose fibers are biodegradable and renewable in nature and hence they serve as a sustainable and environmentally friendly material for most applications. These nanocrystals are basically hydrophilic in nature; however, they can be surface functionalized to meet various challenging requirements, such as the development of high-performance nanocomposites, using hydrophobic polymer matrices. Considering the ever-increasing interdisciplinary research being carried out on cellulose nanocrystals, this review aims to collate the knowledge available about the sources, chemical structure, and physical and chemical isolation procedures, as well as describes the mechanical, optical, and rheological properties, of cellulose nanocrystals. Innovative applications in diverse fields such as biomedical engineering, material sciences, electronics, catalysis, etc, wherein these cellulose nanocrystals can be used, are highlighted. | |
11/1/15 12:00:00 AM | |
Link to Article | |
9.2.4 | Cellulose nanocrystals (CNCs) |
Hemicellulose-Based Films Reinforced with Unmodified and Cationically Modified Nanocrystalline Cellulose | |
Hemicellulose-based composites have become promising candidates for eco-friendly packaging applications because of their biodegradability and cost-effectiveness. However, the inherently poor mechanical properties of hemicellulose-based composites largely hinder their potential for targeted application. Fortunately, nanocrystalline cellulose (NCC), an eye-catching nanomaterial, may offer opportunities for addressing the above issue due to its outstanding mechanical properties and environmental friendliness. Herein, a comparative study was conducted on the effect of unmodified and cationically modified nanocrystalline cellulose (CNCC) on the overall properties of the as-prepared hemicelluloses (HC)/sorbitol (SB) films. Scanning electron microscopy (SEM) image shows that the addition of CNCC imparted a relatively smooth surface to the obtained HC/SB films in comparison to NCC. Furthermore, CNCC reinforced HC/SB films exhibited improved thermal stability as compared to that with NCC. From rheological behavior evaluation, the presence of NCC, particularly CNCC, had an important effect on thickening HC/SB suspensions. The tensile stress of the composite films with 9% NCC and 9% CNCC was 9.18 and 10.44 MPa, respectively, which was increased by 14 and 30% in comparison to that of pure HC/SB film (8.05 MPa). The marked increase in elastic modulus as a function of the added NCC or CNCC was also identified. This result strongly supports the conclusion that the addition of NCC or CNCC was effective in improving the mechanical properties of HC/SB films. | |
4/1/18 12:00:00 AM | |
Link to Article | |
9.2.5 | Cellulose nanocrystals (CNCs) |
Melt free radical grafting of glycidyl methacrylate (GMA) onto fully biodegradable poly(lactic) acid films: effect of cellulose nanocrystals and a masterbatch process | |
This article reports the preparation, by means of a masterbatch procedure, of poly (lactic acid) (PLA)/cellulose nanocrystal (CNC) films via premixing 1% wt of CNC into PLA or glycidyl methacrylate (GMA) grafted PLA (g-PLA). These films were obtained by reactive extrusion and subsequent film processing. In this study, 10% wt of GMA with respect to neat PLA was used in the extrusion phase, after that a final grafting degree of 5.69% was obtained. The film obtained by using the masterbatch steps were compared with the system obtained by a direct extrusion of 1% wt of CNC in PLA/g-PLA. Thermogravimetric, crystallization and mechanical properties, as well as morphology of CNC reinforced PLA nanocomposites were characterized. Differential scanning calorimetry and thermogravimetric analysis showed enhanced crystallization ability and an improved heat resistance for the resulting nanocomposites obtained after the use of masterbatches, for example field emission scanning electron microscopy confirmed that the masterbatch preparation procedure was beneficial to the dispersion of CNC in the final nanocomposites. Furthermore, different mechanical performance was obtained when using different masterbatches, which were considered to contribute to extend the applications of PLA based composites as food packaging materials in different sectors. | |
1/1/15 12:00:00 AM | |
Link to Article | |
9.2.6 | Cellulose nanocrystals (CNCs) |
The preparation and characterization of nanocomposite film reinforced by modified cellulose nanocrystals | |
Abstract In the present study, in order to improve the properties of nanostarch-based nanocomposite film for food packaging, a type of nanocomposite film based on corn nanostarch (CNS) as the matrix and modified cellulose nanocrystals (modified-CNCs) as the reinforcement was prepared using a solution casting method. The cellulose nanocrystals (CNCs) were modified by a two-step method in which they were initially crosslinked with citric acid, and subsequently amidated with chitosan. Then, a type of CNS/modified-CNCs nanocomposite film with different content levels of modified-CNC were prepared and characterized using Fourier Transform Infrared spectroscopy (FTIR); X-ray Photoelectron Spectroscopy (XPS); X-Ray Diffraction (XRD); Differential Scanning Calorimetry (DSC); and Scanning Electron Microscopy (SEM). It was observed that when compared with the pure CNS film, the 8.0 wt% modified-CNCs loaded nanostarch-based nanocomposite film had displayed a 230.0% increase in tensile strength. And the moisture absorption ability had decreased by 25.6%; water vapor permeability had decreased by 87.4%; and the water contact angle value had increased by 18.1%. Also the results of this experimental study had revealed that the CNS/modified-CNCs nanocomposite film had displayed better antimicrobial activities against E. coli and S. aureus bacteria when compared with the pure CNS film. | |
7/1/19 12:00:00 AM | |
Link to Article | |
9.3 Cellulose nanofiber (CNF)
cellulose nanofibers (CNF) also called nanofibrillated cellulose (NFC), or bacterial nanocellulose. CNF is a material composed of nanosized cellulose fibrils with a high aspect ratio (length to width ratio). Typical fibril widths are 5–20 nanometers with a wide range of lengths, typically several micrometers.
**Highlights:**
* Cellulose nanofiber (CNF) was modified by rosin and used as a reinforcement filler within a polylactic acid (PLA) matrix. The resulting film was then coated with chitosan (CHT) to prepare a two-layer composite film for antimicrobial food packaging.[ ](#article-67489-2775228024)(...) A percolation network was formed when the R-CNF loading was 8%, where the composite film displayed optimum mechanical properties. [\[Art. #ARTNUM\]](#article-67491-2775228024)
* Cellulose nanofiber (CNF) was used to improve the optical and strength properties of soda bagasse pulp (500 CSF) in the presence of cationic polyacrylamide (CPAM). (...) Generally, cellulose nanofibers/cationic polyacrylamide complexes improved the optical and strength properties of bagasse pulp. [\[Art. #ARTNUM\]](#article-67491-2520801367)
* enzymatically refined and/or containing cellulose nanofibers (CNF) in bulk. [\[Art. #ARTNUM\]](#article-67491-2770579033)
9.3.1 | Cellulose nanofiber (CNF) |
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Effect of a Novel Chemical Treatment on Nanocellulose Fibers for Enhancement of Mechanical, Electrochemical and Tribological Characteristics of Epoxy Bio-nanocomposites | |
In the present study, a novel chemical treatment has been introduced for the extraction of nano-cellulose fibers (NCF) from waste sugarcane bagasse and applied as a reinforcement material to enhance the mechanical, corrosion and tribological properties of epoxy-based bio-nanocomposites. The experimental design was selected as per central composite design (response surface methodology) to optimize the effect of fiber concentration (2.93 to 17.07 wt.%) and sonication time (47.57 to 132.43 min). From the analysis of variance (ANOVA) results, it was found that the fiber concentration and sonication played a significant role in the mechanical properties. In order to simultaneously maximize the mechanical properties such as tensile, compression, flexural, impact strength and Rockwell hardness, the optimal values of nanocellulose fiber and sonication time was found to be 10 wt.% and 120 min respectively. From the normal distribution plot, it is found that there is a good agreement between experimental results and developed CCD model. The chemically treated nanocellulose fiber reinforcement in epoxy polymer improved the mechanical, corrosion and wear resistance properties. Total wear rate of chemically treated fibers reinforced epoxy nanocomposites reduced up to 21.67 % when compared with the neat epoxy polymer. The scanning electron microscope analysis on the sugarcane nanocellulose fiber reinforced epoxy nanocomposites revealed good dispersion of nanocellulose in the polymer matrix, which cause for the improved mechanical, corrosion and wear resistance characteristics. | |
9/1/19 12:00:00 AM | |
Link to Article | |
9.3.2 | Cellulose nanofiber (CNF) |
Gel structure phase behavior in micro nanofibrillated cellulose containing in situ precipitated calcium carbonate | |
Speciality high-strength board, packaging grades, and novel cellulose-based nanocomposites may incorporate microcellulosic nanofibrillated materials (MNFC), although the rheological properties of such strongly water sorbing structures are challenging for processing technologies. This study introduces rheological methods for the evaluation of dewatering and flow behavior of such high consistency furnishes to exemplify the effect of energy input on microfibrillar material (MFC), as produced by a combination of enzymatic pretreatment and increased levels of fluidization. The large number of fibril contact points act to entrap water, held both on the fibril surface as immobilized water and in the interfibril spacing forming the gel structure. Tuning of the rheological and dewatering properties has been enabled by in situ precipitation of calcium carbonate filler (in situ PCC) on the MFC, which results in the production of a more uniform furnish. Such in situ PCC coated MFC fibrils incorporated into furnish were seen to increase dewatering rate over that of the furnish mix without the in situ precipitated filler primarily because of the reduction in total surface area of the fibers and fibrils when the pigment is present on the fibrillary surface. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 43486. | |
6/10/16 12:00:00 AM | |
Link to Article | |
9.3.3 | Cellulose nanofiber (CNF) |
Improving the Properties of Soda Bagasse Pulp by Using Cellulose Nanofibers in the Presence of Cationic Polyacrylamide | |
Cellulose nanofiber (CNF) was used to improve the optical and strength properties of soda bagasse pulp (500 CSF) in the presence of cationic polyacrylamide (CPAM). Cationic polyacrylamide was added at 0.05, 0.1, and 0.15%, and cellulose nanofiber was added at 0.1, 0.5, 1, and 2% based on pulp O.D. Laboratory handsheets were prepared (60 g/m2), and optical and strength properties were measured according to TAPPI standards. Scanning electron microscopy and atomic force microscopy images showed that empty spaces between fibers decreased under CPAM/CNF treatments. The effect of the additives and their addition level on all the measured paper properties was significant at the 99% confidence level. The light scattering coefficient, brightness, and whiteness increased with the addition of cellulose nanofibers, but the light absorption coefficient, yellowness, and opacity decreased. At the highest levels of the additives (2% CNF and 0.15% CPAM), the tensile and burst strengths of handsheets increased by 33% and 15%, respectively. Generally, cellulose nanofibers/cationic polyacrylamide complexes improved the optical and strength properties of bagasse pulp. | |
9/12/16 12:00:00 AM | |
Link to Article | |
9.3.4 | Cellulose nanofiber (CNF) |
Rosin modified cellulose nanofiber as a reinforcing and co-antimicrobial agents in polylactic acid /chitosan composite film for food packaging | |
Abstract Cellulose nanofiber (CNF) was modified by rosin and used as a reinforcement filler within a polylactic acid (PLA) matrix. The resulting film was then coated with chitosan (CHT) to prepare a two-layer composite film for antimicrobial food packaging. The FT-IR spectra of rosin modified CNF (R-CNF) displayed a clear peak at 1730 cm −1 , which confirmed the successful esterification of CNF by rosin. The R-CNF showed a better dispersion in PLA matrix than CNF and the loading of R-CNF had a significant effect on the mechanical properties of the resulting film. A percolation network was formed when the R-CNF loading was 8%, where the composite film displayed optimum mechanical properties. The antimicrobial test showed that the R-CNF/PLA/CHT composite film exhibited excellent antimicrobial performance against E. coli and B. subtilis , which could be attributed to the synergistic antimicrobial effect of CHT and rosin. | |
3/1/18 12:00:00 AM | |
Link to Article | |
9.3.5 | Cellulose nanofiber (CNF) |
Towards a new generation of functional fiber-based packaging: cellulose nanofibers for improved barrier, mechanical and surface properties | |
The present work shows the suitability of using industrial fluting papers as raw material for the development of four different substrates, enzymatically refined and/or containing cellulose nanofibers (CNF) in bulk. These four substrates were deeply studied and treated with different coating formulations, containing CNF, polyvinyl alcohol (PVA), native starch and alkyl ketene dimer, with the purpose of evaluating the benefits of using fiber-based packaging paper with improved mechanical, physical and barrier properties. The results showed that if CNF are coated in combination with PVA the tensile properties of paper can be significantly improved, as well as the grease resistance, whereas the air permeability and water vapor transmission rate decrease. The obtained papers present interesting vapor and air barrier properties, at the same time that unconceivable limits of breaking length are achieved (6.44 km). In addition, when a second layer of alkyl ketene dimer was coated on both sides of paper, the water contact angle was significantly improved, being higher than 115°. Overall, the present work shows the feasibility of recycled fibers for the production of high value-added papers that can be used for packaging purposes due to their improved barrier and mechanical properties, and contributes therefore for the bio-based circular economy. | |
1/1/18 12:00:00 AM | |
Link to Article | |
9.4 Cellulose fillers
Normal cellulose has been described as filler in materials.
**Highlights:**
* (...) the effects of relative humidity (RH) pre-conditioning (53% vs. 85% RH) and incorporation of cellulose fillers (from Posidonia waste biomass) on the properties and retrogradation of melt compounded starch biocomposites were investigated. (...) Although incomplete gelatinization of the starch pre-conditioned at 53% RH led to films with bigger cellulose aggregates, t*heir mechanical and water barrier properties were better*, outperforming starch-cellulose biocomposites typically reported in the literature. (...) highlighting the potential of Posidonia biomass as a cheap source of high-performance fillers.[ \[Art. #ARTNUM\]](#article-67722-2935837488)
9.4.1 | Cellulose fillers |
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High-performance starch biocomposites with celullose from waste biomass: Film properties and retrogradation behaviour | |
Abstract In this work, the effects of relative humidity (RH) pre-conditioning (53% vs. 85% RH) and incorporation of cellulose fillers (from Posidonia waste biomass) on the properties and retrogradation of melt compounded starch biocomposites were investigated. Pre-conditioning at 85% RH promoted starch gelatinization during processing, leading to more amorphous materials with reduced stiffness but better barrier properties. Furthermore, these films were less stable upon storage due to greater starch retrogradation. Cellulose incorporation improved significantly the mechanical and water barrier performance, especially in the films pre-conditioned at 85% RH due to enhanced filler dispersion. Although incomplete gelatinization of the starch pre-conditioned at 53% RH led to films with bigger cellulose aggregates, their mechanical and water barrier properties were better, outperforming starch-cellulose biocomposites typically reported in the literature. Moreover, the presence of cellulose limited the degree of starch retrogradation upon storage, highlighting the potential of Posidonia biomass as a cheap source of high-performance fillers. | |
7/1/19 12:00:00 AM | |
Link to Article | |
10. Others
Back
10.1 Reviews
**We do not search specifically for reviews, however when encountered, they are added here.**
* This review focuses on the challenges and opportunities provided by engineering cellulose thin films for controlling biomolecules interactions.[ \[Art. #ARTNUM\]](#article-67588-2961500553)
* **This review summarizes methods either chemical or coating types -** Because of the natural fibre's positive commercial and environmental outcomes, as well as their desirable properties such as high specific strength, natural fibre reinforced composites are displaying a good potential to be used in various applications such as automotive, aerospace and **packaging**. This review addresses a comprehensive survey on hygroscopic factors (long term environmental aging) affecting natural fibres and their performance as reinforcement in polymer composites. (...) Furthermore, the review also addresses the progress in the development of superhydrophobic materials based on cellulose material for better moisture resistance. [\[Art. #ARTNUM\]](#article-67588-2209642132)
**More reviews** can be found by clicking the blue bar with "LITERATURE LIST"
10.1.1 | Reviews |
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Bio-nanocomposites for food packaging applications | |
Abstract There is growing interest in developing bio-based polymers and innovative process technologies that can reduce the dependence on fossil fuel and move to a sustainable materials basis. Bio-nanocomposites open an opportunity for the use of new, high performance, light weight green nanocomposite materials making them to replace conventional non-biodegradable petroleum-based plastic packaging materials. So far, the most studied bio-nanocomposites suitable for packaging applications are starch and cellulose derivatives, polylactic acid (PLA), polycaprolactone (PCL), poly(butylene succinate) (PBS) and polyhydroxybutyrate (PHB). The most promising nanoscale fillers are layered silicate nanoclays such as montmorillonite and kaolinite. In food packaging, a major emphasis is on the development of high barrier properties against the diffusion of oxygen, carbon dioxide, flavor compounds, and water vapor. Moreover, several nanostructures can be useful to provide active and/or smart properties to food packaging systems, as exemplified by antimicrobial properties, oxygen scavenging ability, enzyme immobilization, or indication of the degree of exposure to some detrimental factors such as inadequate temperatures or oxygen levels. Challenges remain in increasing the compatibility between clays and polymers and reaching complete dispersion of nanoparticles. This review focuses on the enhancement of packaging performance of the green materials as well as their biodegradability, antimicrobial properties, and mechanical and thermal properties for food packaging application. The preparation, characterization and application of biopolymer-based nanocomposites with organic layered silicate and other fillers, and their application in the food packaging sector are also discussed. | |
10/1/13 12:00:00 AM | |
Link to Article | |
10.1.2 | Reviews |
Bioplastics and food packaging: A review | |
AbstractFood packaging as a vital part of the subject of food technology is involved with protection and preservation of all types of foods. Due to economical abundance, petrochemical plastics have been largely used as packaging material due to their desirable properties of good barrier properties towards O2, aroma compounds, tensile strength and tear strength. Meanwhile, they have many disadvantages like very low water vapour transmission rate and the major disadvantage is that they are non-biodegradable and result in environmental pollution. Keeping in view the non-renewable nature and waste disposal problem of petroleum, newer concept of use of bioplastics came into existence. Bioplastics of renewable origin are compostable or degradable by the enzymatic action of micro-organisms. Generally biodegradable polymers get hydrolysed into CO2, CH4, inorganic compounds or biomass. The use of bio-origin materials obtained through microbial fermentations, starch and cellulose has led to their tremendous innovat... | |
12/14/15 12:00:00 AM | |
Link to Article | |
10.1.3 | Reviews |
Cellulose Nano-Films as Bio-Interfaces | |
Cellulose, the most abundant polymer on earth, has enormous potential in developing bio-friendly and sustainable technological products. In particular, cellulose films of nanoscale thickness(1-100nm) are transparent, smooth(roughness<1nm) and provide a large surface area interface for biomolecules immobilisation and interactions. These attractive film properties create many possibilities for both fundamental studies and applications, especially in the biomedical field. The three liable –OH groups on the monomeric unit of the cellulose chain provide schemes to chemically modify the cellulose interface and engineer its properties. Here, the cellulose thin film serves as a substrate for biomolecules interactions and acts as a support for bio-diagnostics. This review focuses on the challenges and opportunities provided by engineering cellulose thin films for controlling biomolecules interactions. The first part reviews the methods for preparing cellulose thin films. These are by dispersing or dissolving pure cellulose or cellulose derivatives in a solvent to coat a substrate using the spin coating, Langmuir-Blodgett or Langmuir-Schafer method. It is shown how different cellulose sources, preparation and coating methods and substrate surface pre-treatment affect the film thickness, roughness, morphology, crystallinity, swelling in water, and homogeneity. The second part analyses the bio-macromolecules interactions with the cellulose thin film interfaces. Biomolecules, such as antibodies and enzymes, are adsorbed at the cellulose-liquid interface and analysed dry and wet. This highlights the effect of film surface morphology, thickness, crystallinity, water intake capacity, and surface pre-treatment on biomolecule adsorption, conformation, coverage, longevity and activity. Advance characterisation of cellulose thin film interface morphology and adsorbed biomolecules interactions are next reviewed. X-ray and neutron scattering/reflectivity combined with Atomic Force Microscopy(AFM), Quartz Crystal Microbalance(QCM), Microscopy and Ellipsometer allow visualising and quantifying the structural morphology of cellulose-biomolecule interphase and the respective biomolecules conformations, kinetics and sorption mechanisms. This review provides a novel insight on the advantages and challenges of engineering cellulose thin films for biomedical applications. This is to foster the exploration at the molecular level of the interaction mechanisms between a cellulose interface and adsorbed biomolecules with respect to adsorbed molecules morphology, surface coverage and quantity. This knowledge is to engineer a novel generation of efficient and functional biomedical devices. | |
1/1/19 12:00:00 AM | |
Link to Article | |
10.1.4 | Reviews |
Cellulose nanocrystals: synthesis, functional properties, and applications | |
Cellulose nanocrystals are unique nanomaterials derived from the most abundant and almost inexhaustible natural polymer, cellulose. These nanomaterials have received significant interest due to their mechanical, optical, chemical, and rheological properties. Cellulose nanocrystals primarily obtained from naturally occurring cellulose fibers are biodegradable and renewable in nature and hence they serve as a sustainable and environmentally friendly material for most applications. These nanocrystals are basically hydrophilic in nature; however, they can be surface functionalized to meet various challenging requirements, such as the development of high-performance nanocomposites, using hydrophobic polymer matrices. Considering the ever-increasing interdisciplinary research being carried out on cellulose nanocrystals, this review aims to collate the knowledge available about the sources, chemical structure, and physical and chemical isolation procedures, as well as describes the mechanical, optical, and rheological properties, of cellulose nanocrystals. Innovative applications in diverse fields such as biomedical engineering, material sciences, electronics, catalysis, etc, wherein these cellulose nanocrystals can be used, are highlighted. | |
11/1/15 12:00:00 AM | |
Link to Article | |
10.1.5 | Reviews |
Composites of nanofibrillated cellulose with clay minerals: A review | |
Abstract Biopolymers-based composites are, in general, environmentally friendly materials, which can be obtained from renewable sources. Some of them can also present promising properties to be used in food packaging and electronic devices, being thus logical substitutes to petroleum-based polymers, specifically plastics. Cellulose nanofibrils (CNF) obtained by chemical/enzymatic pre-treatments followed by a mechanical treatment appear as a new suitable biomaterial. However, CNF are still quite expensive materials, due to the required chemicals/equipment/energy involved, and additionally, they present some limitations such as high hydrophilicity/high water vapour permeability. The combination of CNF with clay minerals, such as montmorillonite or kaolinite, as widely available geo-resources, represents an excellent way to reduce the amount of CNF used, enabling the production of valuable materials and reducing costs; and, at the same time it is possible to improve the characteristics of the formed materials, such as mechanical, gas barrier and fire retardancy properties, if appropriate conditions of preparation are used. Nevertheless, to obtain hybrid CNF/clay composites with superior properties it is necessary to ensure a good dispersion of the inorganic material in the CNF suspension and a good compatibility among the inorganic and organic components. To fulfil this goal, several strategies can be considered, including physical treatments of the suspensions, CNF and clay surface chemical modifications, and the use of a coupling agent. In this review article, the state-of-the-art on a new emerging generation of composites (films, foams or coatings) based on nanofibrillated cellulose and nanoclay, with focus on strategies for their preparation and most relevant achievements is critically reviewed, bearing in mind their potential application as substitutes for common plastics. A third component has been eventually added to these organic-inorganic hybrids, e.g., chitosan, carboxymethylcellulose, borate or epoxy resin, to enhance specific characteristics of the material. Some general background on the production of different types of CNF and their main properties is previously provided. | |
10/1/19 12:00:00 AM | |
Link to Article | |
10.1.6 | Reviews |
Review on hygroscopic aging of cellulose fibres and their biocomposites. | |
Abstract This review presents critical literature on effects of humidity and temperature on the properties of natural fibres and its composites. The drawback of moisture absorption on the mechanical properties of natural fibre and its composites is evaluated. Numerous researchers have been working to address the moisture absorption issue, with specific attention paid to the surface treatment of fibres and refining the fibre–matrix interface. Because of the natural fibre's positive commercial and environmental outcomes, as well as their desirable properties such as high specific strength, natural fibre reinforced composites are displaying a good potential to be used in various applications such as automotive, aerospace and packaging. This review addresses a comprehensive survey on hygroscopic factors (long term environmental aging) affecting natural fibres and their performance as reinforcement in polymer composites. The effects of cellulose surface chemistry and topography on hydrophobicity are addressed. Furthermore, the review also addresses the progress in the development of superhydrophobic materials based on cellulose material for better moisture resistance. In addition, recent investigations dealing with bio-based coatings prepared from renewable resources are also discussed. | |
10/1/15 12:00:00 AM | |
Link to Article | |
10.1.7 | Reviews |
TEMPO-oxidized cellulose nanofibers | |
Native wood celluloses can be converted to individual nanofibers 3–4 nm wide that are at least several microns in length, i.e. with aspect ratios >100, by TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical)-mediated oxidation and successive mild disintegration in water. Preparation methods and fundamental characteristics of TEMPO-oxidized cellulose nanofibers (TOCN) are reviewed in this paper. Significant amounts of C6 carboxylate groups are selectively formed on each cellulose microfibril surface by TEMPO-mediated oxidation without any changes to the original crystallinity (∼74%) or crystal width of wood celluloses. Electrostatic repulsion and/or osmotic effects working between anionically-charged cellulose microfibrils, the ζ-potentials of which are approximately −75 mV in water, cause the formation of completely individualized TOCN dispersed in water by gentle mechanical disintegration treatment of TEMPO-oxidized wood cellulose fibers. Self-standing TOCN films are transparent and flexible, with high tensile strengths of 200–300 MPa and elastic moduli of 6–7 GPa. Moreover, TOCN-coated poly(lactic acid) films have extremely low oxygen permeability. The new cellulose-based nanofibers formed by size reduction process of native cellulose fibers by TEMPO-mediated oxidation have potential application as environmentally friendly and new bio-based nanomaterials in high-tech fields. | |
1/1/11 12:00:00 AM | |
Link to Article | |
Final Results
Published 1/31/20
After the midway results meeting, 10 modifications of cellulose have been reviewed and deepened. The results are organised based on the concept and presented per modifications of cellulose comprising a description, findings, suppliers (if applicable), images, videos, useful links and a reference list. The technology requirements are measured and shown in the [requirements table](#requirements-table). By using the concept links below, you can quickly navigate to the concepts and their modifications of cellulose descriptions.
Table of concepts:
Technology Radar
1. Ethers
BackAlkylation of cellulose can improve the properties.
1.1 Hydroxypropyl (methyl)cellulose (HPMC and HPC)
Hydroxypropyl methylcellulose (HPMC) is a non-fermentable semi-synthetic dietary fibre, inert, viscoelastic polymer based on cellulose and is also known as Hypromellose (INN). HPMC has many application including food additives, see [\[Wiki\]](https://en.wikipedia.org/wiki/Hypromellose) Very similar to Hydroxypropyl cellulose (HPC) a derivative of cellulose with both water solubility and organic solubility.[\[wiki\]](https://en.wikipedia.org/wiki/Hydroxypropyl_cellulose)
**Highlights:**
* Hydroxypropyl methylcellulose (HPMC)-based films are widely used but there is still a need to improve their properties due to their hydrophilic nature. Beeswax and nanoclay are generally used as components to increase the water barrier and mechanical properties of biopolymer-based composite films. (...) Therefore, the incorporation of both beeswax and nanoclay was suitable to obtain desirable films. Moreover, the HPMC-based composite film can be useful as a **biodegradable packaging material** to maintain the quality of food products. See [Table 3](#image-3039) for information on oxygen and water vapor transmission. [\[Art. #ARTNUM\]](#article-67716-1429933242)
* (...) We herein pave the route for the production of **biodegradable biocomposites** made up of carrot minimal processing waste (**CMPW**) by optimizing its combination with hydroxypropyl methylcellulose (**HPMC**) and high-pressure microfluidized cellulose fibers, (...) Finally, the film-forming protocol was successfully **scaled-up** through a continuous casting approach, allowing the production of 1.56 m 2 of biodegradable biocomposite in each hour. While scaling up did not affect film’s barrier to moisture, it did impair its mechanical behavior. (See requirement table for more information) [\[Art. #ARTNUM\]](#article-67716-2799587877)
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*Additional highlights*
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* Specific polymer coatings are used to protect moisture sensitive drugs. The aim of this study is to design and evaluate a moisture-resistant film formulation based on HPMC and microcrystalline cellulose (Avicel) and its comparison with Sepifilm ® as a commercial gastro- soluble composition for the film coating of moisture sensitive solid dosage forms. Free films of HPMC containing different amounts of Avicel (10, 20, 30 and 40% w/w) and 5% w/w stearic acid as plasticizer were prepared by casting-solvent evaporation method. Free films were then evaluated for their mechanical strength (tensile test), moisture permeability (water vapor transmission test) [\[Art. #ARTNUM\]](#article-67716-2171801190)
Suppliers
1.1.1 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
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Active edible polysaccharide coating and interactions between solution coating compounds | |
Abstract To control pathogenic strain growth on food surface, anti-microbial edible coatings were obtained from hydroxy propyl methyl cellulose associated with nisin. The inhibitory activity of nisin was confirmed on Listeria innocua and Staphylococcus aureus . To improve packaging moisture barrier properties, stearic acid (SA) was used, but preliminary experiments showed a decrease in the inhibitory activity of coatings, probably from electrostatic interactions with the bacteriocin. The study of interactions between both the compounds was then conducted to subsequently optimize nisin desorption. First, the negatively charged carboxyl groups of SA were confirmed by trapping cationic ion method, allowing electrostatic interactions. Secondly, a comparative study of nisin fixation in SA or methyl stearate showed that SA–nisin interactions were mainly electrostatic. Finally, calcium ion addition to the nisin–SA mixture showed a potential application in order to improve packaging activity by increasing nisin desorption from coatings. | |
8/1/02 12:00:00 AM | |
Link to Article | |
1.1.2 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Barrier and Mechanical Properties of Clay-Reinforced Polymeric Nanocomposites | |
In this work, clay-based nanocomposites films were prepared by addition of clay-Na+ natural montmorillonite in pectin and hydroxypropyl methylcellulose (HPMC) matrices. Mechanical (tensile strength, elastic modulus, and elongation) and barrier (Water Vapor Permeability (WVP), and Oxygen permeability (O2P)) properties were investigated. From results, it was observed that the WVP and O2P decreased when nanoclay was included into the HPMC and pectin matrix films. Additionally, the incorporation of nanoclay in the films significantly improved the mechanical properties because the reinforcing effect of clay from its high aspect ratio and its enormous surface area. These results are very important in packaging area. | |
9/1/11 12:00:00 AM | |
Link to Article | |
1.1.3 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Barrier properties, mechanical properties and antimicrobial activity of hydroxypropyl methylcellulose-based nanocomposite films incorporated with Thai essential oils | |
Abstract Hydroxypropyl methylcellulose (HPMC) is a promising hydrocolloid for use as a biopolymer film. Organically modified clay Cloisite 30B and beeswax were combined in the HPMC film to improve barrier and mechanical properties of HPMC films. However, HPMC-based nanocomposite film does not show any antimicrobial activity, which would enhance the film properties as an active package. Thus, the objective of this study was to determine the effect of Thai essential oils (EOs) on HPMC-based nanocomposite films. Three Thai EOs were selected—ginger (G), fingerroot (F) and plai (P). The addition of P or F increased the HPMC-based nanocomposite film oxygen permeability, but the addition of G did not. Incorporation of P in HPMC-based nanocomposite film increased the water vapor permeability of the films. As expected, EOs affected the total film color. Decreases in the elastic modulus and tensile strength accompanied with an increase in elongation were observed in film incorporated with G and F. HPMC-based nanocomposite films incorporated with F showed antimicrobial activity against Staphylococcus aureus and Escherichia coli using agar disc-diffusion assay. Therefore, HPMC-based nanocomposite films incorporated with EO might be suitable to apply as an active packaging material or as an active coating on agricultural produce such as fresh fruits to maintain their quality and extend their shelf life. | |
12/1/16 12:00:00 AM | |
Link to Article | |
1.1.4 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Chemical modification of cellulosic fibers for better convertibility in packaging applications | |
Abstract Cellulose fiber has been modified by mechanical and chemical means in order to improve paper properties, which respond to moisture and temperature. When the cellulose is first refined and then etherified using hydroxypropylation under dry conditions, the paper sheets prepared from the hydroxypropylated cellulose show improved elongation. When the level of hydroxypropylation is high enough, the paper sheets also become transparent. Additionally, the effect of cellulose activation using different mechanical methods has been compared by esterification reactions. It is shown that removal of water is the most crucial step for the esterification reactions while other methods have a lesser impact. The paper sheets prepared from the esterified cellulose fibers show an increase in contact angles and high hydrophobicity. | |
7/1/13 12:00:00 AM | |
Link to Article | |
1.1.5 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Combination of beeswax and nanoclay on barriers, sorption isotherm and mechanical properties of hydroxypropyl methylcellulose-based composite films | |
Abstract Hydroxypropyl methylcellulose (HPMC)-based films are widely used but there is still a need to improve their properties due to their hydrophilic nature. Beeswax and nanoclay are generally used as components to increase the water barrier and mechanical properties of biopolymer-based composite films. Thus, the effect of beeswax and nanoclay on the properties of HPMC-based composite films was investigated. It was found that beeswax significantly reduced film water vapor permeability compared to the use of nanoclay. However, beeswax increased film oxygen permeability, compared with nanoclay. Unlike beeswax, the addition of nanoclay increased the water barrier and likely strengthened the mechanical properties (elastic modulus and tensile strength) of HPMC-based composite films, compared with HPMC film. Therefore, the incorporation of both beeswax and nanoclay was suitable to obtain desirable films. Moreover, the HPMC-based composite film can be useful as a biodegradable packaging material to maintain the quality of food products. | |
1/1/16 12:00:00 AM | |
Link to Article | |
1.1.6 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Functional Properties of Cellulose-Based Films | |
Functional properties of packaging films prepared with cellulose derivatives were measured. As a presolvation treatments of celluloses, 95% ethanol solution for methylcellulose (MC), hydroxypropyl-methylcellulose (HPMC) and ethylcellulose (EC) and water for hydroxypropyl cellulose (HPC) were used. For film sheeting, the ethanol concentration of final cellulose solution should exceed 50% for MC, HPMC and HPC and 80% for EC. Thickness and functionalities of the prepared films were varied by type, molecular weight and viscosity of the cellulose and kind of plasticizer used. Tensile strength of MC, HPMC and HPC films were , , and , respectively. The strength of MC and HPMC films was higher than that of low density polyethylene (LDPE) films . Solubility of the cellulose films varied widely by plasticizer used and the films containing polyethyleneglycol (PEG) as a plasticizer was more soluble than the films by glycerol. Maximum water vapor permeability and oxygen permeability of the cellulose films was more than 1,000 folds and less than one-twelfth of the LDPE film, respectively. | |
1/1/94 12:00:00 AM | |
Link to Article | |
1.1.7 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Mechanical and Barrier Properties of Hydroxy Propyl Methyl Cellulose Edible Polymer Films with Plasticizer Combinations | |
Edible films and coatings have received considerable attention in recent years because of their advantages including use as edible packaging materials over synthetic films. This could contribute to the reduction of environmental pollution. Edible films of hydroxy propyl methyl cellulose (HPMC) containing mixtures of glycerol(Gly) and polyethylene glycol (PEG) as plasticizers were prepared by water solution caste technique and evaluated mechanical (tensile strength, elongation at break. burst strength, impact strength and Young's modulus) and barrier properties (water vapor transmission rate and oxygen transmission rate), color and haze properties were measured. Intermolecular interactions between HPMC-glycerol and HPMC-PEG were measured using FT-IR technique. Thermal properties were investigated by differential scanning calorimetry analysis. All these properties were found to be improved with variation of plasticizers concentrations. Practical Applications This work is on food packaging. Polymer films are edible films. These films are eco-friendly and bio-plastics and have good mechanical, barrier and optical properties. | |
8/1/17 12:00:00 AM | |
Link to Article | |
1.1.8 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
Optimized and scaled-up production of cellulose-reinforced biodegradable composite films made up of carrot processing waste | |
Abstract The ever-growing environmental concern arising from the unrestricted exploitation of fossil sources for the massive production of non-biodegradable materials encourages research on alternative renewable resources. We herein pave the route for the production of biodegradable biocomposites made up of carrot minimal processing waste (CMPW) by optimizing its combination with hydroxypropyl methylcellulose (HPMC) and high-pressure microfluidized cellulose fibers, which played ligand and mechanical reinforcement roles, respectively. Ternary mixture designs established mathematical models aimed at structure-composition-property correlations, allowing their mechanical performances to be innovatively predicted without the need for further experiments. The optimized formulation comprised 33 wt.% CPMW and led to biodegradable biocomposites featuring ca. 30 MPa of tensile strength, ca. 3% elongation at break, and ca. 2 GPa of Young’s modulus, properties which are suitable for food packaging applications. Finally, the film-forming protocol was successfully scaled-up through a continuous casting approach, allowing the production of 1.56 m 2 of biodegradable biocomposite in each hour. While scaling up did not affect film’s barrier to moisture, it did impair its mechanical behavior. | |
10/1/18 12:00:00 AM | |
Link to Article | |
1.1.9 | Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
STUDY OF FREE-FILMS AND COATED TABLETS BASED ON HPMC AND MICROCRYSTALLINE CELLULOSE, AIMED FOR IMPROVE STABILITY OF MOISTURE-SENSITIVE DRUGS | |
Hydrolysis is the dominant process in degradation of drugs, especially for esteric compounds e.g. aspirin. There are several methods for moisture protection of drugs including reduction of drug solubility, modification of chemical structure, moisture-resistant packaging and coating of solid dosage forms. Specific polymer coatings are used to protect moisture sensitive drugs. The aim of this study is to design and evaluate a moisture-resistant film formulation based on HPMC and microcrystalline cellulose (Avicel) and its comparison with Sepifilm ® as a commercial gastro- soluble composition for the film coating of moisture sensitive solid dosage forms. Free films of HPMC containing different amounts of Avicel (10, 20, 30 and 40% w/w) and 5% w/w stearic acid as plasticizer were prepared by casting-solvent evaporation method. Free films were then evaluated for their mechanical strength (tensile test), moisture permeability (water vapor transmission test) and morphological properties (SEM). The optimum film formulation was selected to apply as a film coating on tablets containing aspirin (as a moisture sensitive model drug) by fluidized-bed coating. Coated tablets were stored at 40oC and 75% RH for 2 months. In order to evaluate stability; drug release rate, disintegration time, hardness, and amount of remained aspirin, tablets were studied after 30 and 60 days. The results showed that addition of stearic acid led to improvement of mechanical properties and increase elongation of free films. By increasing amount of Avicel, the water transition rate of free films decreased. HPMC films containing 30% Avicel and 5% stearic acid showed closer properties to Sepifilm ® and could be applied as a moisture-resistant film coating and provide acceptable stability for aspirin tablets. These tablets showed the same characteristics as Sepifilm ® coated tablets. | |
1/1/10 12:00:00 AM | |
Link to Article | |
2. Esters
BackEsterification of the cellulose hydroxyls can be used to modify cellulose properties.
2.1 Acetylation [C&E]
Cellulose acetate is the acetate ester of cellulose. Cellulose acetate is used as a film base in photography, as a component in **some coatings**, and as a frame material for eyeglasses; it is also used as a synthetic fiber. it has been shown that after initial partial deacetylization, the polymer's cellulose backbone is readily biodegraded by cellulase enzymes.[\[wiki\]](https://en.wikipedia.org/wiki/Cellulose_acetate) When higher density of acetates are introduced, it is also known as cellulose triacetate. [\[wiki\]](https://en.wikipedia.org/wiki/Cellulose_triacetate)
**Highlights:**
* The acetylation efficiency of nanofibrillated cellulose (NFC) with acetic anhydride as acetyl donor was studied **using lipase** from Aspergillus niger in a mixture of dimethyl sulphoxide (DMSO) and phosphate buffer solution at ambient conditions and in supercritical carbon dioxide (scCO 2 ). (...) the enzyme-catalysed acetylation, predominantly appearing at the C-6 position of cellulose hydroxyls, a strong and stable acyl-enzyme intermediate attachment also occurred on the NFC via Maillard reaction. Enzymatic acetylation via attached acyl-enzyme complex on NFC *yielded high hydophobicity* (contact angle of 84 ± 9°), whereas the chemical acetylation with comparable ester content resulted in a much lower hydrophobic surface with a contact angle of 33 ± 3°. [\[Art. #ARTNUM\]](#article-67333-2093580431)
* *As additive: -* **Partially acetylated cellulose nanofibers (CNF)** were chemically extracted from sisal fibers and the performance of those CNF as nanofillers for polylactide (PLA) for food packaging applications was evaluated. Three PLA nanocomposites; PLA/CNF (cellulose nanofibers), PLA/CNC (nanocrystalline cellulose), and PLA/C30B (CloisiteTM 30B, an organically modified montmorillonite clay) were prepared and their properties were evaluated. It was found that CNF reinforced composites showed a larger decrease on **oxygen transmission rate (OTR) - water vapor barrier properties** (See [Figure 10](#image-3035)) (...) CNF-based nanocomposites showed better performance than clay-based composites without affecting significantly the optical transparency. [\[Art. #ARTNUM\]](#article-67333-2293014366)
* **Cellulose acetate (CA) films** with degree of substitution (d.s.) values of 1.7 and 2.5 were exposed to biologically active in-laboratory **composting** test vessels maintained at approximately 53 °C. The CA 1.7- and 2.5-d.s. films (thickness values of ∼0.5–1.0 and 2.0 mil, respectively) had completely disappeared by the end of **7- and 18-day exposure** time periods in the biologically active bioreactors, respectively. [\[Art. #ARTNUM\]](#article-67333-2087220211)
2.1.1 | Acetylation [C&E] |
---|---|
A comparison of partially acetylated nanocellulose, nanocrystalline cellulose, and nanoclay as fillers for high‐performance polylactide nanocomposites | |
Partially acetylated cellulose nanofibers (CNF) were chemically extracted from sisal fibers and the performance of those CNF as nanofillers for polylactide (PLA) for food packaging applications was evaluated. Three PLA nanocomposites; PLA/CNF (cellulose nanofibers), PLA/CNC (nanocrystalline cellulose), and PLA/C30B (CloisiteTM 30B, an organically modified montmorillonite clay) were prepared and their properties were evaluated. It was found that CNF reinforced composites showed a larger decrease on oxygen transmission rate (OTR) than the clay-based composites; (PLA/CNF 1% nanocomposite showed a 63% of reduction at 23°C and 50% RH while PLA/C30B 1% showed a 26% decrease) and similar behavior on terms of water vapor barrier properties with 46 and 43%, respectively of decrease on water vapor transmission rate at 23°C and 50% RH (relative humidity). In terms of mechanical and thermomechanical properties, CNF-based nanocomposites showed better performance than clay-based composites without affecting significantly the optical transparency. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 43257. | |
4/10/16 12:00:00 AM | |
Link to Article | |
2.1.2 | Acetylation [C&E] |
Biocomposites based on renewable resource: Acetylated and non acetylated cellulose cardboard coated with polyhydroxybutyrate | |
Abstract Renewable resource based bilayer films were prepared from polyhydroxybutyrate film (PHB) and cellulose cardboard via compression molding, containing 5, 10, 15 and 20 wt% of PHB. The effects of PHB contents on moisture absorption, water absorption and water vapor permeation of films were investigated. All biocomposites showed improved permeation properties. As of 15% of PHB, water permeation, equilibrium moisture content and polarity showed a marked drop. It is therefore assumed that the hydrophobic PHB covered up the cellulose cardboard and formed a continuous layer. The water–polymer interactions in materials are critical to the prediction of their behavior in applications where they are exposed to water or humid environment. The elastic modulus ( E ), tensile strength ( σ ) and strain at break ( ɛ ) of two-layer biocomposites depend on the PHB content. Improved uniaxial tensile behaviour was obtained in composites with more than 15% of PHB. In order to improve the adhesion between the cellulose and the PHB, the cellulose cardboard was acetylated. The percentage of moisture absorbed is less than the composites without treatment, due to the better adhesion between the PHB and the cellulose cardboard. This work showed the studies carried out to obtain and study a new biodegradable bilayer material with the needed amount of PHB to improve the barrier and the mechanical properties of cellulose cardboard. It was demonstrated that two-layer PHB-cellulose films exhibited suitable barrier and mechanical performance for packaging applications, taking advantage of the good properties of both materials. Use PHB coatings should provide an outlet for replace Tetra Pak packaging. | |
12/1/09 12:00:00 AM | |
Link to Article | |
2.1.3 | Acetylation [C&E] |
Cellulose acetate biodegradability upon exposure to simulated aerobic composting and anaerobic bioreactor environments | |
Cellulose acetate (CA) films with degree of substitution (d.s.) values of 1.7 and 2.5 were exposed to biologically active in-laboratory composting test vessels maintained at approximately 53 °C. The CA 1.7- and 2.5-d.s. films (thickness values of ∼0.5–1.0 and 2.0 mil, respectively) had completely disappeared by the end of 7- and 18-day exposure time periods in the biologically active bioreactors, respectively. The relatively small CA film weight loss observed in the poisoned control test vessels allows the conclusion that CA film erosion during the composting exposures resulted, at least in part, from biologically mediated processes. Under strictly anaerobic conditions, an active methanogenic inoculum was developed by acclimation of a sewage sludge to a synthetic municipal solid waste (SMSW) mixture at 42°C. The CA 1.7-d.s. film samples (0.5- to 1.0-mil thickness) were exposed in anaerobic serum bottles containing a 25% solids loading of SMSW in which methanogenic activity was rapidly established after introducing of the developed inoculum. For exposures of 30 days only small visually distinguishable fragments of the CA 1.7-d.s. films were recovered. In contrast, exposure of the CA 1.7-d.s. film to a poisoned control test vessel resulted in negligible weight loss. Therefore, degradation of the CA 1.7-d.s. films upon exposure to the anaerobic bioreactors was due, at least in part, to biologically mediated processes. | |
4/1/93 12:00:00 AM | |
Link to Article | |
2.1.4 | Acetylation [C&E] |
Development of cellulose-based migratory and nonmigratory active packaging films | |
Abstract The main aim of this work is to develop a transparent bioactive cellulose acetate (CA) film for food packaging applications. The aim of the study is also to optimize the production methods for development of bulk and surface immobilized bioactive CA films. The vacuum drying method was optimized for the production of transparent CA films. The direct infusion and UV-assisted surface immobilization methods were investigated for the development of bioactive CA films. Reduction in the crystalline nature of CA was observed to be responsible for the production of transparent CA films. Thymol, with high antioxidant and antimicrobial properties, was examined to be the major active compound (>40%) present in the polar fraction of oregano. Retention of active compounds analyzed by High Performance Liquid Chromatography (HPLC), surface morphology analyzed by Atomic Force Microscopy (AFM), and surface chemistry analyzed by X-ray Photoelectron Spectroscopy (XPS) proved the efficiency of UV-assisted surface immobilization method. Acetyl cellulose films treated with UV irradiation at 312 nm were examined to have higher retention of active compounds. The bioactive CA films produced by bulk and surface immobilization methods showed >90% and ~65% thymol retention, respectively. The UV-assisted surface immobilization method was found to decrease the mechanical and barrier properties of CA film. The bioactive CA films produced by bulk and surface immobilization methods were found to have retained the antioxidant and antimicrobial properties of the thymol. | |
1/1/19 12:00:00 AM | |
Link to Article | |
2.1.5 | Acetylation [C&E] |
Direct esterification of reinforced papers by immersion method and evaluation of their properties | |
Today, the use of biodegradable packaging materials is very noteworthy. They are one of the most used materials in the packaging industries. These materials require proper barrier and mechanical strength properties. Cellulose nanofibril (CNF) can improve the mechanical strength and air resistance of paper, but it is not able to improve its water barrier property. In this study, modification of the water barrier property of CNF-reinforced papers was evaluated using the esterification process. Handsheets were made by adding CNF to the pulp fibers. After drying, the handsheets were esterified using the liquid-phase acetylation process without any catalyst for different reaction times (0.5, 1, and 3 h). Infrared spectroscopy confirmed a successful chemical modification. The mechanical properties and air resistance of the paper sheet were significantly increased by adding CNF to the pulp. The esterification led to a decrease in the water absorption of the unmixed and mixed papers of about 24.5 and 48%, respectively. Therefore, the addition of CNF to the pulp and surface esterification of the mixed paper caused simultaneous improvement in the barrier and mechanical strength properties of paper. | |
7/17/19 12:00:00 AM | |
Link to Article | |
2.1.6 | Acetylation [C&E] |
Moderate surface acetylation of nanofibrillated cellulose for the improvement of paper strength and barrier properties | |
This study evaluated the effect of using acetylated nanofibrillated cellulose (ANFC) and acetylated pulp (AP) fibers to modify strength and barrier properties of paper. Nanofibrillated cellulose (NFC) was produced using an ultra-fine friction grinder. The NFC and pulp fibers were modified by the heterogeneous acetylation process. Chemical modification was characterized by Fourier transform infrared spectroscopy together with titration. The values of density, burst strength, tensile strength, and air resistance were increased by adding NFC and ANFC to the paper combination. Addition of NFC to the non-acetylated pulp had no significant effect on the water absorption of made paper (p > 0.05), while addition of ANFC to the non-acetylated pulp led to a decrease in the water absorption of about 23.1%. The results indicated that addition of partially acetylated NFC to the pulp caused an improvement in both the air and water barrier and mechanical strength properties of the paper, simultaneously. | |
1/1/15 12:00:00 AM | |
Link to Article | |
2.1.7 | Acetylation [C&E] |
New findings about the lipase acetylation of nanofibrillated cellulose using acetic anhydride as acyl donor. | |
Abstract The acetylation efficiency of nanofibrillated cellulose (NFC) with acetic anhydride as acetyl donor was studied using lipase from Aspergillus niger in a mixture of dimethyl sulphoxide (DMSO) and phosphate buffer solution at ambient conditions and in supercritical carbon dioxide (scCO 2 ). The chemical acetylation of NFC with comparable ester content was carried out for comparison. The ATR-FTIR, solid-state CP/MAS 13 C NMR and DSC analyses revealed that, besides the enzyme-catalysed acetylation, predominantly appearing at the C-6 position of cellulose hydroxyls, a strong and stable acyl-enzyme intermediate attachment also occurred on the NFC via Maillard reaction. Enzymatic acetylation via attached acyl-enzyme complex on NFC yielded high hydophobicity (contact angle of 84 ± 9°), whereas the chemical acetylation with comparable ester content resulted in a much lower hydrophobic surface with a contact angle of 33 ± 3°. Finally, the adsorption capacity profiles of lysozyme and BSA proteins on native, chemically and enzymatically acetylated NFC as a function of the pH medium were determined. | |
7/1/15 12:00:00 AM | |
Link to Article | |
2.1.8 | Acetylation [C&E] |
Structure and functional properties of cellulose acetate films incorporated with glycerol | |
Abstract Tests were performed with cellulose acetate films (CA) incorporating 5, 10, 20, 30, and 50% (w/v) of glycerol with the purpose of evaluating the possible changes caused by the plasticizer on the functional properties of the packaging. The glass transition temperature (Tg) and relative crystallinity (RC) were are obtained by DSC and XRD, respectively. The results showed that, the presence of glycerol in the films caused increased thickness, water vapor transmission rate (WVTR), and optical properties for most treatments. Moreover, morphological changes were evidenced in scanning electron microscopy (SEM). A reduction of tensile strength (TS) and Young's modulus (YM) was observed only in the concentration of 50% of glycerol. Therefore, the results suggest that there was an interaction between glycerol and cellulose acetate, demonstrating that the film has potential for use as food packaging. | |
4/1/19 12:00:00 AM | |
Link to Article | |
2.2 Introduction of hydrophobic esters [C&E]
The hydroxyls on cellulose can be acylated with aliphatic compounds (for example fatty acids). Often these modifations are introduced to improve the water repellant properties of cellulose. Sometimes, these also result in a higher water vapor barrier.
**Highlights:**
* Cellulose was modified by using *2-(trifluromethyl)benzoylchloride* by base catalyzed reaction. (...) The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed **good biodegradability.** Better barrier and mechanical properties showed by film composites as the *percentage of modified cellulose increased*. [\[Art. #ARTNUM\]](#article-67718-2071790967)
* **Surface acylation** of microcrystalline cellulose (MCC) was performed using *rice bran oil* (RBO) -> giving RAMCC (...) **Biodegradability** of samples was characterized using soil buried method.
* **From main-text:** the rate of degradation of PLA/MCC was higher than PLA/RAMCC. % weight loss of PLA/MCC with the loading of 1 wt% and 2 wt% of MCC showed **the rapid degradation after 30 days**. - **Water vapour permeability** is shown in [Table 2](#image-3031) [\[Art. #ARTNUM\]](#article-67718-2809196635)
* A novel poly(lactic acid) (PLA) based composite, reinforced by microcrystalline cellulose (MCC) was prepared. MCC was modified by esterification reaction using olive oil for improving the compatibility with PLA matrix. The acylated microcrystalline cellulose (AMCC) (...) Barrier properties of AMCC based composites were improved as compared to MCC based composites. (...) These biodegradable composite films can be a sustainable utilization of olive oil and microcrystalline cellulose in the food packaging application. - See [Table 1](#image-3033) for **WVP** of compositions.[ \[Art. #ARTNUM\]](#article-67718-2788309418)
* hydrophobic cellulose based materials were prepared by acylation of cellulose with tall oil fatty acid based saturated, unsaturated and branched fatty acids. -
* **From main-text:** The transmission rate of oxygen gas through the fatty acid modified films was measured. The results showed that **none** of these materials as such are **applicable** as **oxygen barriers**. [\[Art. #ARTNUM\]](#article-67718-1753734549)
\------------------------------------------------------
*Additional highlights*
\------------------------------------------------------
* The ester content of the product varied on the specificity of the biocatalyst used, reaching a maximum of 4.1% after 9 h of reaction. In our knowledge, it is the first time where fibrous cellulose is **enzymatically acylated** by a **long chain aliphatic group** in one step, without the necessity of any pretreatment.[ \[Art. #ARTNUM\]](#article-67718-2041409400)
* A new **enzymatic method** was tested for synthesis of long-chain cellulose esters in mixed ionic liquids. (...) The **lipase-catalyzed** synthesis is an ecofriendly and green approach for the modification of cellulose by replacing traditional chemical catalysts with enzymes and replacing organic solvents with ionic liquids. This biocatalytic approach may find its applications in *preparation of potential biodegradable materials* for food, pharmaceutical and related industries. [\[Art. #ARTNUM\]](#article-67718-2527184863)
2.2.1 | Introduction of hydrophobic esters [C&E] |
---|---|
Acylation of cellulose nanocrystals with acids/trifluoroacetic anhydride and properties of films from esters of CNCs | |
Abstract To eliminate the effect of humidity on nanopapers from nanocellulose, esters of CNCs (ECNCs) were synthesized via acylation of cellulose nanocrystals (CNCs) with fatty acids and Trifluoroacetic anhydride (TFAA). The structure information of ECNCs was confirmed via FTIR, degree of substitution (DS) determination, and XRD, respectively. With the increase of DS, the ECNCs could be dissolved in dichloromethane, which provided a ready way for fabrication of ECNCs films via casting/evaporation method. The tensile property, transmittance, hydrophobicity, thermal property and oxygen permeability of films were tested with universal tensile tester, UVvis spectrophotometer, Contact angle tester, Simultaneous thermal analyzer and Oxygen permeability tester, respectively. With the increase of DS, the contact angles of ECNCs increased, and the water uptake decreased. The enhancement of hydrophobicity promised the preservation of tensile parameters for films after water absorbing. The hydrophobicity, high transmittance, and high oxygen barrier property make films have potential application in packaging filed. | |
1/1/17 12:00:00 AM | |
Link to Article | |
2.2.2 | Introduction of hydrophobic esters [C&E] |
Cellulose fatty acid esters as sustainable film materials – effect of side chain structure on barrier and mechanical properties | |
Cellulose is mainly utilized by industry for paper and packaging materials. Due to ecological awareness this biopolymer has recently received an increasing amount of attention as a renewable alternative for replacing traditional oil based products. In this work, hydrophobic cellulose based materials were prepared by acylation of cellulose with tall oil fatty acid based saturated, unsaturated and branched fatty acids. Films were prepared by casting, and their oxygen and water vapour permeabilities as well as mechanical and thermal properties were characterized. Unsaturation and branching had a significant effect on the properties of the films. Comparing these materials with already existing commercial products showed that fatty acid modification of cellulose yields films with increased thermal stability, low water vapour transmission rates and enhanced tensile and elastic properties. | |
1/1/15 12:00:00 AM | |
Link to Article | |
2.2.3 | Introduction of hydrophobic esters [C&E] |
Chemical modification of cellulosic fibers for better convertibility in packaging applications | |
Abstract Cellulose fiber has been modified by mechanical and chemical means in order to improve paper properties, which respond to moisture and temperature. When the cellulose is first refined and then etherified using hydroxypropylation under dry conditions, the paper sheets prepared from the hydroxypropylated cellulose show improved elongation. When the level of hydroxypropylation is high enough, the paper sheets also become transparent. Additionally, the effect of cellulose activation using different mechanical methods has been compared by esterification reactions. It is shown that removal of water is the most crucial step for the esterification reactions while other methods have a lesser impact. The paper sheets prepared from the esterified cellulose fibers show an increase in contact angles and high hydrophobicity. | |
7/1/13 12:00:00 AM | |
Link to Article | |
2.2.4 | Introduction of hydrophobic esters [C&E] |
Lipase-catalyzed synthesis of long-chain cellulose esters using ionic liquid mixtures as reaction media | |
BACKGROUND Long-chain cellulose esters can be used as packaging materials, film materials, biodegradable plastics and drug delivery agents. Chemical methods are commonly adopted for preparation of those esters using traditional chemical catalysts and organic solvents, which resulted in environmental and safety problems. RESULT A new enzymatic method was tested for synthesis of long-chain cellulose esters in mixed ionic liquids. The key reaction conditions, including mass ratio of ionic liquids, acylating agents, lipase/cellulose mass ratio, reaction temperature and substrate molar ratio, showed significant influences on the enzymatic acylation. FT-IR and 1H NMR spectra indicated the successful acylation of hydroxyl groups. SEM and XRD data showed significant changes in morphologies and crystallinity. The thermal properties of products were different from the original due to the disruption effect of ILs and the enzymatic acylation. CONCLUSION We present a facile one-step route for synthesis of long-chain cellulose esters. The lipase-catalyzed synthesis is an ecofriendly and green approach for the modification of cellulose by replacing traditional chemical catalysts with enzymes and replacing organic solvents with ionic liquids. This biocatalytic approach may find its applications in preparation of potential biodegradable materials for food, pharmaceutical and related industries. | |
6/1/17 12:00:00 AM | |
Link to Article | |
2.2.5 | Introduction of hydrophobic esters [C&E] |
Preparation and Characterization of Modified Cellulose Fiber-Reinforced Polyvinyl Alcohol/Polypyrrolidone Hybrid Film Composites | |
In this work, cellulose was modified by using 2-(trifluromethyl)benzoylchloride by base catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and packaging applications. | |
8/1/12 12:00:00 AM | |
Link to Article | |
2.2.6 | Introduction of hydrophobic esters [C&E] |
Preparation and characterization of bacterial cellulose membranes with tailored surface and barrier properties | |
Modified bacterial cellulose membranes with tailored properties, regarding their surface and barrier properties were prepared by controlled heterogeneous esterification with hexanoyl chloride. The characterization of the esterified bacterial cellulose membranes was performed by FTIR spectroscopy, elemental analyses, X-ray diffraction, thermogravimetry and contact angle measurements. The esterified membranes showed an increased hydrophobic surface character, while preserving the bulk structure of the pristine material. The evaluation of the barrier properties was carried out through permeability measurements towards water vapor at different relative humidities and by the permeability towards humidified carbon dioxide, oxygen and nitrogen using the time-lag method. A decrease of roughly 50% in both water and gas permeation through bacterial cellulose membranes was observed after heterogeneous esterification. The bacterial cellulose membranes prepared are a good and interesting example of the development of bio-based materials with promising applications in the packaging industry. | |
12/1/10 12:00:00 AM | |
Link to Article | |
2.2.7 | Introduction of hydrophobic esters [C&E] |
Preparation and characterization of biocomposite packaging film from poly(lactic acid) and acylated microcrystalline cellulose using rice bran oil | |
Abstract Surface acylation of microcrystalline cellulose (MCC) was performed using rice bran oil (RBO). The resultant acylated MCC (RAMCC) exhibited reduced polarity as compared with MCC. Attenuated Total Reflection (ATR)- Fourier transform infrared (FTIR) spectroscopy confirmed hydrophobic MCC modification. RAMCC and MCC were incorporated into PLA matrix and their influence on morphological, mechanical, thermal and barrier properties of the PLA based biocomposite were analyzed. PLA/RAMCC biocomposite (with 2 wt% loading) exhibited lower water sorption compared to PLA film and PLA/MCC. X-ray Diffraction (XRD) analysis result showed an increase in crystallinity of PLA/RAMCC and reduction in water vapour permeability as compared to PLA film and PLA/MCC composite. PLA/RAMCC exhibited the best mechanical, thermal and UV barrier properties. The fractured surfaces of the composites showed an even distribution of RAMCC throughout PLA matrix. Biodegradability of samples was characterized using soil buried method. The cytotoxicity of the developed PLA-based films was evaluated on human dermal fibroblast (HDF) monolayer culture by the MTT method and it has shown that the films were non-cytotoxic thus indicating their biocompatibility and non-toxicity. These biodegradable composite films can be a sustainable utilization of RBO and MCC in the packaging application. | |
10/1/18 12:00:00 AM | |
Link to Article | |
2.2.8 | Introduction of hydrophobic esters [C&E] |
Preparation of acylated microcrystalline cellulose using olive oil and its reinforcing effect on poly(lactic acid) films for packaging application | |
A novel poly(lactic acid) (PLA) based composite, reinforced by microcrystalline cellulose (MCC) was prepared. MCC was modified by esterification reaction using olive oil for improving the compatibility with PLA matrix. The acylated microcrystalline cellulose (AMCC) exhibited reduced polarity in comparison to unmodified MCC. AMCC/ PLA composite films were prepared using solvent casting technique. The effects of the MCC surface modification on morphological, mechanical, physical, thermal, biodegradability and barrier properties of the PLA based MCC composites were studied. FTIR analysis confirmed acylation reaction of MCC. Scanning electron microscopy analysis exhibited a uniform distribution of AMCC in PLA matrix. Barrier properties of AMCC based composites were improved as compared to MCC based composites. The tensile strength and tensile modulus of composite films (at 2 wt.% AMCC) were improved about 13% and 35% as much as those of the pure PLA films, respectively. These biodegradable composite films can be a sustainable utilization of olive oil and microcrystalline cellulose in the food packaging application. | |
3/1/18 12:00:00 AM | |
Link to Article | |
2.2.9 | Introduction of hydrophobic esters [C&E] |
Supercritical carbon dioxide biocatalysis as a novel and green methodology for the enzymatic acylation of fibrous cellulose in one step. | |
Abstract Aliphatic esters of cellulose have recently raised the interest on the field of biopolymers. The objective of this work is to develop a methodology for the enzymatic acylation of cellulose with long chain fatty groups in one step. Therefore we designed a system at which fibrous cellulose was enzymatically acylated with vinyl laurate in supercritical carbon dioxide (scCO 2 ) and as a result cellulose laurate was formed. The biocatalysts used for this reaction were immobilized lipase Candida antarctica , immobilized esterase from hog liver and the immobilized cutinase Fusarium solani . The ester content of the product varied on the specificity of the biocatalyst used, reaching a maximum of 4.1% after 9 h of reaction. In our knowledge, it is the first time where fibrous cellulose is enzymatically acylated by a long chain aliphatic group in one step, without the necessity of any pretreatment. | |
7/1/12 12:00:00 AM | |
Link to Article | |
2.2.10 | Introduction of hydrophobic esters [C&E] |
The effect of surface modification of microfibrillated cellulose (MFC) by acid chlorides on the structural and thermomechanical properties of biopolyamide 4.10 nanocomposites | |
Abstract Microfibrillated cellulose (MFC) has recently been identified as an innovative product of wood and agriculture industry with potential applications as reinforcement and carrier for functional properties of polymer composite materials, such as improved barrier and optical properties. The widespread commercial application of MFC in polymer technology still requires the development of new methods of MFC surface modifications in order to provide stong interfacial adhesion and good dispersibility of additive in polymer matrix. In this work microfibrillated cellulose was modified by acid chlorides arranged in a homologous series that showed high efficiency in changing the surface properties of the material. The modified MFC displayed hydrophobic character combined with preserved fibrillar morphology and high crystallinity. Chemical modification of MFC was assessed by Fourier transformed infrared spectroscopy (FTIR) and X-ray Photoelectron Spectroscopy (XPS) analyses. Despite the fact that the reactivity of acid chloride slightly decreased with increasing chain length the total effect on MFC wetting with water was most pronounced for the modifier with the longest alkyl chain. Completely bio-based engineering nanocomposites of biopolyamide 4.10 (PA4.10) and surface modified MFC were prepared by melt blending. Structural, morphological and thermomechanical analysis by scanning electron microscopy (SEM), atomic force microscopy (AFM) and dynamic mechanical analysis (DMA) methods evidenced clear dependence of composite performance on the length of alkyl chain attached to the MFC surface. The modification of MFC by hexanoyl chloride produced nanofiller with good dispersibility in PA4.10 matrix and was favorable in terms of dynamic mechanical properties of composites. While PA4.10 composites containing MFC functionalized by longer alkyl chains (more than 10 carbon atoms) showed a decrease of storage modulus due to insufficient interfacial interactions or plasticization effect. | |
6/1/18 12:00:00 AM | |
Link to Article | |
2.2.11 | Introduction of hydrophobic esters [C&E] |
MOISTUREPROOF CELLULOSE ESTER FILM, POLARIZER-PROTECTIVE FILM, AND POLARIZER | |
A moisture-proof cellulose ester film comprising a cellulose ester film and deposited at least one side thereof in the following order, one or more adhesion layer each having a carbon content in terms of atom number concentration of 1 - 40% and comprising an inorganic compound as a main component, one or more barrier layer each having a carbon content in terms of atom number concentration of 0.1% or lower, comprising silicon oxide as a main component, and having a film density of 2.16 g/cm3- 2.60 g/cm3, and one or more protective layer each having a carbon content in terms of atom number concentration of 1 - 40% and comprising an inorganic compound as a main component, wherein the barrier layer on one side of the cellulose film has a thickness of 0.1 - 30nm. The moisture-proof cellulose ester film of Claim 1, having a degree of the moisture permeation of 0.01 - 50 g/m2/day. The moisture-proof cellulose ester film of Claim 1 or Claim 2, wherein the barrier layer is provided by a thin film forming method on the cellulose ester film, the method comprising: supplying gas comprising thin layer forming gas and discharging gas in discharge space under the pressure of atmosphere or its neighbors, exciting the gas by supplying a high frequency electric field in the discharge space, and exposing the cellulose film to the excited gas. The moisture-proof cellulose ester film of Claim 3, wherein the discharging gas is a nitrogen gas, a first high frequency electric field is overlapped with a second high frequency electric field which is applied on the discharge space, a frequency ω2 of the second high frequency electric field is higher than a frequency ω1 of the first high frequency electric field, a relation among a strength of the first high frequency electric field V1, a strength of the second high frequency electric field V2 and a strength of electric field starting discharge IV satisfies V1 ≥ IV > V2 or V1 > IV ≥ V2, and an output density of the second high frequency electric field is more than 1 W/cm2. The moisture-proof cellulose ester film of any one of Claims 1 - 4, wherein the adhesion layer has a silicon oxide as a main component and a density of the adhesion layer of 1.7 g/cm3 2.0 g/cm3 The moisture-proof cellulose ester film of any one of Claims 1 - 5, wherein the adhesion layer is provided by a thin film forming method on the cellulose ester film, the method comprising: supplying gas comprising thin layer forming gas and discharging gas in discharge space under the pressure of atmosphere or its neighbors, exciting the gas by supplying a high frequency electric field in the discharge space, and exposing the cellulose film to the excited gas. The moisture-proof cellulose ester film of Claim 6, wherein the discharging gas is a nitrogen gas, a first high frequency electric field is overlapped with a second high frequency electric field which is applied on the discharge space, a frequency ω2 of the second high frequency electric field is higher than a frequency ω1 of the first high frequency electric field, a relation among a strength of the first high frequency electric field V1, a strength of the second high frequency electric field V2 and a strength of electric field starting discharge IV satisfies V1 ≥ IV > V2 or V1 > IV ≥ V2, and an output density of the second high frequency electric field is more than 1 W/cm2. The moisture-proof cellulose ester film of any one of Claims 1 - 7, wherein the protective layer has a silicon oxide as a main component and a density of the protective layer of 1.7 g/cm3 2.0 g/cm3. The moisture-proof cellulose ester film of any one of Claims 1 - 8, wherein the protective layer is provided by a thin film forming method on the cellulose ester film, the method comprising: supplying gas comprising thin layer forming gas and discharging gas in discharge space under the pressure of atmosphere or its neighbors, exciting the gas by supplying a high frequency electric field in the discharge space, and exposing the cellulose film to the excited gas. The moisture-proof cellulose ester film of Claim 9, wherein the discharging gas is a nitrogen gas, a first high frequency electric field is overlapped with a second high frequency electric field which is applied on the discharge space, a frequency ω2 of the second high frequency electric field is higher than a frequency ω1 of the first high frequency electric field, a relation among a strength of the first high frequency electric field V1, a strength of the second high frequency electric field V2 and a strength of electric field starting discharge IV satisfies V1 ≥ IV > V2 or V1 > IV ≥ V2, and an output density of the second high frequency electric field is more than 1 W/cm2. The moisture-proof cellulose ester film of any one of Claims 1-10, wherein the barrier layer on one side of the cellulose film has a thickness of 0.1 - 5.0 nm and a degree of the moisture permeation of 0.1 - 50 g/m2/day. The moisture-proof cellulose ester film of any one of Claims 1-11, wherein the total thickness of the layers on one side of the cellulose film is 1 - 100 nm. The moisture-proof cellulose ester film of any one of Claims 1-12, comprising the adhesion layer, the barrier layer and the protective layer on the both side of the cellulose film. A protective film for polarizer comprising the moisture-proof cellulose ester film of Claims 13. A polarizer comprising the protective film for polarizer of Claim 14. |
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12/27/06 12:00:00 AM | |
Link to Patent | |
2.3 Introduction of other functional esters [C]
Other functionalities can be obtained with more complex esters. Such structures could introduce charged function or could crosslink cellulose fibers which could improve structural strength of the material.
**Highlights:**
* Cellulose was first chemically modified with chloroacetyl chloride (...) chloroacetyl cellulose was reacted with either secondary **amines or thiols**. (...) The resulting products were found to be thermally stable and have glass transition temperatures around 120 °C. (...) Their potential, as packaging films, was then studied from the view-point of *their moisture and oxygen barrier properties*, as well as their *tensile properties.***\[From maintext\]:** the film possessed **poor oxygen-barrier** properties. The water vapor transmission rate (**WVTR**) and water vapor permeability (**WVP**), through a 40 μm thick film of piperidinoacetyl cellulose, were about 139 g m^−2^ day^−1^ and 3.9 g mm kpa^−1^ m^−2^ day^−1^, respectively. The **WVTR** value was lower than for microfibrillated cellulose acetate (167 g m^−2^ day^−1^) [\[Art. #ARTNUM\]](#article-67428-2007599535)
* Nanocomposite films based on **cellulose acetate-polyethylene glycol**/clay were prepared by solvent-casting technique. In order to improve the quality of nanocomposite films, 10 kGy gamma irradiation was used. (...) a reduction of water vapor transmission rate (**WVTR**) and oxygen transmission rate (**OTR**) compared to pure cellulose acetate. (See [Figure 6A](#image-3036)) The results showed that the prepared nanocomposite films could be used for **packaging** applications. [\[Art. #ARTNUM\]](#article-67428-2885912093)
* (...) porous paper substrates dip-coated with **nanocellulose** (NC) were studied. Sorbitol plasticizer was used to improve the toughness, and **citric acid cross-linker** to improve the moisture stability of the coatings. (...) barrier properties significantly improved, especially for plasticized NC coating’s, where the **oxygen permeability** value was as low as 0.7 mL μm day−1 m−2 kPa−1 at 49% RH and the water vapor permeability was reduced by 60%. (...) This study shows that the environmentally friendly additives sorbitol and citric acid had positive effects on NC coating properties, increasing its potential use in paper-based *packaging* applications. [\[Art. #ARTNUM\] ](#article-67428-2734357716)
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*Additional highlights*
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* To eliminate the effect of humidity on nanopapers from nanocellulose, **esters of CNCs** (**ECNCs**) were synthesized via acylation of cellulose nanocrystals (CNCs) with Trifluoroacetic anhydride (**TFAA**). (...) The hydrophobicity, high transmittance, and high oxygen barrier property make films have potential application in packaging filed. [\[Art. #ARTNUM\]](#article-67428-2518316336)
Suppliers
2.3.1 | Introduction of other functional esters [C] |
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Acylation of cellulose nanocrystals with acids/trifluoroacetic anhydride and properties of films from esters of CNCs | |
Abstract To eliminate the effect of humidity on nanopapers from nanocellulose, esters of CNCs (ECNCs) were synthesized via acylation of cellulose nanocrystals (CNCs) with fatty acids and Trifluoroacetic anhydride (TFAA). The structure information of ECNCs was confirmed via FTIR, degree of substitution (DS) determination, and XRD, respectively. With the increase of DS, the ECNCs could be dissolved in dichloromethane, which provided a ready way for fabrication of ECNCs films via casting/evaporation method. The tensile property, transmittance, hydrophobicity, thermal property and oxygen permeability of films were tested with universal tensile tester, UVvis spectrophotometer, Contact angle tester, Simultaneous thermal analyzer and Oxygen permeability tester, respectively. With the increase of DS, the contact angles of ECNCs increased, and the water uptake decreased. The enhancement of hydrophobicity promised the preservation of tensile parameters for films after water absorbing. The hydrophobicity, high transmittance, and high oxygen barrier property make films have potential application in packaging filed. | |
1/1/17 12:00:00 AM | |
Link to Article | |
2.3.2 | Introduction of other functional esters [C] |
Amination and thiolation of chloroacetyl cellulose through reactive dissolution in N,N-dimethylformamide. | |
Abstract The synthesis and characterization of aminoacetyl cellulose and thioacetyl cellulose is presented in this paper. Cellulose was first chemically modified with chloroacetyl chloride using N,N -dimethylformamide (DMF) as reaction medium. The maximum substitution of hydroxyl groups of cellulose was achieved reacting in the presence of 6 equiv. of chloroacetyl chloride over 24 h at 60 °C. DMF were then recovered by fractional distillation of the media. In the next step, chloroacetyl cellulose was reacted with either secondary amines or thiols. The reactions were initially heterogeneous in hot DMF. As the reactions proceeded, homogenous mixtures were obtained. Highly substituted cellulose derivatives were achieved via this method. The success of the reactions was confirmed by ATR-IR and NMR spectroscopy. Various pulps were used as cellulose source. The resulting products were found to be thermally stable and have glass transition temperatures around 120 °C. Gel permeation chromatography (GPC) indicated that degradation of the cellulose backbone had occurred. The cellulose derivatives were then processed into films. Their potential, as packaging films, was then studied from the view-point of their moisture and oxygen barrier properties, as well as their tensile properties. | |
2/1/15 12:00:00 AM | |
Link to Article | |
2.3.3 | Introduction of other functional esters [C] |
Barrier and mechanical properties of plasticized and cross-linked nanocellulose coatings for paper packaging applications | |
Barrier, mechanical and thermal properties of porous paper substrates dip-coated with nanocellulose (NC) were studied. Sorbitol plasticizer was used to improve the toughness, and citric acid cross-linker to improve the moisture stability of the coatings. In general, the addition of sorbitol increased the barrier properties, maximum strength and toughness as well as the thermal stability of the samples when compared to the non-modified NC coatings. The barrier properties significantly improved, especially for plasticized NC coating’s, where the oxygen permeability value was as low as 0.7 mL μm day−1 m−2 kPa−1 at 49% RH and the water vapor permeability was reduced by 60%. Furthermore, we found that the cross-linked plasticized NC coating had a smoother surface (50% lower roughness) compared to non-modified ones. This study shows that the environmentally friendly additives sorbitol and citric acid had positive effects on NC coating properties, increasing its potential use in paper-based packaging applications. | |
9/1/17 12:00:00 AM | |
Link to Article | |
2.3.4 | Introduction of other functional esters [C] |
Film properties from crosslinking of cellulosic derivatives with a polyfunctional carboxylic acid | |
Abstract In order to decrease water sensitivity of packaging materials based on water-soluble cellulose derivatives, and especially to avoid partial solubilisation of films into food products, crosslinking of hydroxy propyl methyl cellulose (HPMC) with citric acid was carried out using different contents of polycarboxylic acid and catalyst. To determine reticulation rate or ester bond rate in crosslinked cellulosic derivatives, FTIR in transmittance, based on of the ester band (1735 cm −1 ) was compared to acid–base titration. Infra-red spectroscopy had advantages over time consuming titration. Crosslinking of the hydrophilic polymers induced a strong influence on water solubility and an improvement in the water vapor barrier of about 34%. | |
2/1/03 12:00:00 AM | |
Link to Article | |
2.3.5 | Introduction of other functional esters [C] |
Hydrophobization and smoothing of cellulose nanofibril films by cellulose ester coatings | |
Abstract The Cellulose nanofibrils (CNF), also referred to as nanocellulose, is one of the most studied bio-based material in recent year, which has good potential in the future for packaging applications due to its excellent mechanical strength and oxygen barrier properties. In the future, CNF films may also find new applications for example in printed electronics, if the surface smoothness of CNF films can be improved. One way to improve surface smoothness is to use thin coating solutions with zero porosity, such as molar mass controlled cellulose ester coatings. In this study, we have coated CNF films using molar mass controlled cellulose esters with different side chain lengths forming 3-layer film (ester-CNF-ester). These coatings improved significantly the smoothness of CNF films. The 3-layer films have also good water vapor barrier and mechanical properties and the films are heat-sealable, which enable various new applications in the future. | |
8/1/17 12:00:00 AM | |
Link to Article | |
2.3.6 | Introduction of other functional esters [C] |
Use of gamma rays to improve the mechanical and barrier properties of biodegradable cellulose acetate nanocomposite films | |
Abstract Nanocomposite films based on cellulose acetate-polyethylene glycol/clay were prepared by solvent-casting technique. In order to improve the quality of nanocomposite films, 10 kGy gamma irradiation was used. The structure and morphology of the nanocomposite films were investigated by FT-IR, XRD and SEM. Moreover, the effect of clay and PEG contents on mechanical properties, oxygen and water permeability was studied. The results showed significant changes in the opacity index, mechanical properties, and water and oxygen permeability with respect to clay and PEG contents. The prepared nanocomposites showed intercalation of cellulose acetate inside the clay structure that caused a reduction of water vapor transmission rate (WVTR) and oxygen transmission rate (OTR) compared to pure cellulose acetate. The results showed that the prepared nanocomposite films could be used for packaging applications. | |
12/1/18 12:00:00 AM | |
Link to Article | |
3. Oxidation of cellulose
BackMethods to oxidize cellulose. These could either result in the required properties, or can be more readily modified via a secondary reaction (see next concept).
3.1 Laccase oxidation [E]
**Laccases** are the versatile enzymes which catalyze oxidation reactions coupled to four-electron reduction of molecular oxygen to water. They are multicopper enzymes which are widely distributed in higher plants and fungi.
**Highlights:**
* The enzyme **laccase** was used for the **cross-linking** to create a cost-efficient processing scheme to both isolate and increase the molecular weight of the hemicelluloses. Membrane filtration was used as the key separation technique, which enables the establishment of **industrial scale production**. The final product had improved mechanical and thermal properties and could be used e.g. as barrier film component in renewable packaging.
* **From the main text:** This particular film gave good mechanical properties and the measured **oxygen transmission rate** was 0.6 ml/(m2 24 h), indicating a very good oxygen barrier film.[ \[Art. #ARTNUM\]](#article-67747-2005754079)
* In this study, the applicability of **laccase-aided** surface modification with **hydrophobic dodecyl gallate (DOGA)** on unbleached NFC was investigated. (...) NFC modified with T. hirsuta-based laccase and DOGA showed decreased hydrophilicity, as compared with the native NFC, when coated on a paper surface. When dried as free-standing films, the surface properties of chemo-enzymatically modified NFC resembled those of the native NFC. [\[Art. #ARTNUM\]](#article-67747-1983006159)
3.1.1 | Laccase oxidation [E] |
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A preliminary study on the development and characterisation of enzymatically grafted P(3HB)-ethyl cellulose based novel composites | |
In the present study, a novel enzyme-based grafting of poly(3-hydroxybutyrate) [P(3HB)] onto the ethyl cellulose (EC) as a backbone polymer was developed under a mild and ecofriendly environment and laccase was used as a grafting tool. The resulting composites were characterised using various instrumental and imaging techniques. The high intensity of the 3,358 cm−1 band in the FTIR spectra showed an increase of hydrogen–bonding interactions between P(3HB) and EC at that distinct wavelength region. The morphology was examined by scanning electron microscopy, which showed the well dispersed P(3HB) in the backbone polymer of EC. X-ray diffraction pattern for P(3HB) showed distinct peaks at 2-theta values of 28°, 32°, 34°, 39°, 46°, 57°, 64°, 78° and 84°. In comparison with those of neat P(3HB), the degree of crystallinity for P(3HB)-g-EC decreased. The tensile strength, elongations at break and Young’s modulus of P(3HB)-g-EC reached the highest levels in comparison to the film prepared with pure P(3HB) only, which was too brittle to measure any of the above said characteristics. Results obtained in the present study suggest P(3HB)-g-EC as a potential candidate for various biotechnological applications, such as tissue engineering and packaging. | |
10/1/14 12:00:00 AM | |
Link to Article | |
3.1.2 | Laccase oxidation [E] |
Development of antimicrobial cellulose packaging through laccase-mediated grafting of phenolic compounds | |
Laccase polymerization of caffeic acid and isoeugenol was shown to enhance their antimicrobial activity versus Staphylococcus aureus and Escherichia coli in liquid media. Unbleached kraft liner fibres were reacted with laccase in the presence of different phenol compounds possessing antimicrobial activity to increase their efficacy through a covalent binding with the lignin present on the fibres. The handsheet paper obtained by laccase antibacterial surface process (LASP) showed a greater efficacy against Gram positive and Gram negative bacteria than handsheet paper treated only with monomeric phenol derivatives. Antimicrobial activity was function of grafted structure, time of the treatment and concentration of phenol derivatives. In this paper several phenol compounds were tested: acids, essential oils components and dopamine. LASP in the presence of caffeic acid or p-hydroxybenzoic acid produced paper handsheets with strong bactericidal effect on S. aureus even at low phenol monomer concentration (4 mM), whereas a higher concentration of the monomer in the reaction mixture was required to kill E. coli. Among the tested essential oils compounds, isoeugenol was the most effective: isoeugenol/LASP, besides killing S. aureus, showed a bacteriostatic effect on the more resistant spore forming Bacillus subtilis. LASP in the presence of dopamine was effective against Gram positive and Gram negative bacteria. The grafting of laccase polymerized oligomeric phenolic structures onto the fibre surface might be partially responsible of the enhanced antibacterial activity displayed by LASP handsheet paper versus the paper treated only with monomeric phenols. | |
8/1/08 12:00:00 AM | |
Link to Article | |
3.1.3 | Laccase oxidation [E] |
Environmentally friendly covalent coupling of proteins onto oxidized cellulosic materials | |
Cellulose is a biodegradable and renewable material that is one of the most abundant biopolymers with many different applications from low value newsprint products to high value biomedical sensor devices. In the last years, the demand of functionalized cellulose for the development of new packaging materials was constantly rising. In this study, a new two-step method for surface functionalization of cellulose sheets and fibers involving oxidation by 2,2,6,6-tetramethylpiperidinyloxyl (TEMPO) followed by coupling of different proteins was investigated. The cellulose oxidation was monitored via FT-IR at 1610 cm−1, photometrically via toluidine blue staining and via titration for the determination of the –COOH group concentration. TEMPO oxidation increased the amount of –COOH groups from around 0.2 to more than 1.4 mmol g−1 when NaClO2/NaClO regeneration was used. The TEMPO/laccase system instead led to 0.7 mmol g−1 of –COOH groups (determined via HCl titration). The oxidation was monitored over time and showed that 50% of the reaction were completed within the first 60 min of reaction time. Coupling of protein-based hydrophobins or bovine serum albumin using the EDAC/NHS system led to the desired increase in hydrophobicity and detection of protein on cellulose. Coupling was investigated using contact angle measurements and SEM microscopy paired with elemental analysis for oxygen and nitrogen. Hence, the coupled hydrophobins led to a significant increase of the initial contact angle by 33% with water drop stability of over 200 s. In contrary, pure cellulose obtained no visible water drop and for surfaces with uncoupled hydrophobins no stable contact angle, with a soaking time dropping to 55 s was achieved. As a result, the thorough study revealed that the new combinatorial approach of surface functionalization and protein coupling led to the successful increase of hydrophobicity. | |
1/1/19 12:00:00 AM | |
Link to Article | |
3.1.4 | Laccase oxidation [E] |
Enzyme catalyzed cross-linking of spruce galactoglucomannan improves its applicability in barrier films | |
Lignocellulose can become the best opportunity for the society to reduce its dependency on the harmful petroleum based products as well as to produce clean energy. In each part of the production cycle, biomass based products have a better environmental profiles than their petroleum based counterparts. Woody biomass has a vast availability, but it suffers from recalcitrance that is mostly caused by lignin that is functioning as a matrix, surrounding and binding the carbohydrates that are currently the most valuable of the wood components.Lignin-carbohydrate (LC) bonds are believed to be a key element in this recalcitrance and research has shown that these types of bonds are common in wood. These bonds are important in an economical point of view as well, as e.g. residual lignin structures in pulp (lignins bonded to the cellulose and hemicelluloses) require expensive bleaching sequences for their removal.The LC-structures can also be exploited technically as we now have demonstrated. We developed a method that utilizes phenolic end groups that are bonded to different hemicelluloses for cross-linking. The enzyme laccase was used for the cross-linking to create a cost-efficient processing scheme to both isolate and increase the molecular weight of the hemicelluloses. Membrane filtration was used as the key separation technique, which enables the establishment of industrial scale production. The final product had improved mechanical and thermal properties and could be used e.g. as barrier film component in renewable packaging. Nanocomposite formation with nanofibrillated cellulose was also studied. This improved the film properties further. The complexes are also possible to use as model compounds for lignin-carbohydrate complexes in wood.This technique can also be seen to mimick the lignification and lignin-carbohydrate network formation phenomena in plants enabling the formation of entire networks of wood components. Our results suggests that the side chains of hemicellulose might play an important role in network formation and that hemicellulose molecules can carry more than one lignin phenolic end group to fulfill this capability. | |
6/1/13 12:00:00 AM | |
Link to Article | |
3.1.5 | Laccase oxidation [E] |
Laccase Aided Modification of Nanofibrillated Cellulose with Dodecyl Gallate | |
Nanofibrillated cellulose, NFC, is an interesting wood fibre-based material that could be utilized in coatings, foams, composites, packages, dispersions, and emulsions, due to its high tensile strength and barrier properties, light weight, and stabilizing features. To improve applicability and properties of NFC, modification of its surface properties is often needed. In this study, the applicability of laccase-aided surface modification with hydrophobic dodecyl gallate (DOGA) on unbleached NFC was investigated. Also, laccase-catalyzed polymerization of DOGA and other phenolic compounds with lignin moieties was investigated by matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy (MALDI-TOF MS). NFC modified with T. hirsuta-based laccase and DOGA showed decreased hydrophilicity, as compared with the native NFC, when coated on a paper surface. When dried as free-standing films, the surface properties of chemo-enzymatically modified NFC resembled those of the native NFC. The effect of modification was thus greatly influenced by different surface formation in differently prepared samples. Also, changing of the dispersion properties of DOGA by enzymatic polymerization affected the surface properties of the dried NFC samples. Covalent bonding between DOGA and NFC was not the main factor affecting the surface properties of the NFC in free-standing films or coatings. | |
10/17/12 12:00:00 AM | |
Link to Article | |
3.1.6 | Laccase oxidation [E] |
The composite formation of cross-linked galactoglucomannan-lignin networks and cellulose nanoparticles as defined by thermal and mechanical testing | |
Lignocellulose can become the best opportunity for the society to reduce its dependency on the harmful petroleum based products as well as to produce clean energy. In each part of the production cycle, biomass based products have a better environmental profiles than their petroleum based counterparts. Woody biomass has a vast availability, but it suffers from recalcitrance that is mostly caused by lignin that is functioning as a matrix, surrounding and binding the carbohydrates that are currently the most valuable of the wood components.Lignin-carbohydrate (LC) bonds are believed to be a key element in this recalcitrance and research has shown that these types of bonds are common in wood. These bonds are important in an economical point of view as well, as e.g. residual lignin structures in pulp (lignins bonded to the cellulose and hemicelluloses) require expensive bleaching sequences for their removal.The LC-structures can also be exploited technically as we now have demonstrated. We developed a method that utilizes phenolic end groups that are bonded to different hemicelluloses for cross-linking. The enzyme laccase was used for the cross-linking to create a cost-efficient processing scheme to both isolate and increase the molecular weight of the hemicelluloses. Membrane filtration was used as the key separation technique, which enables the establishment of industrial scale production. The final product had improved mechanical and thermal properties and could be used e.g. as barrier film component in renewable packaging. Nanocomposite formation with nanofibrillated cellulose was also studied. This improved the film properties further. The complexes are also possible to use as model compounds for lignin-carbohydrate complexes in wood.This technique can also be seen to mimick the lignification and lignin-carbohydrate network formation phenomena in plants enabling the formation of entire networks of wood components. Our results suggests that the side chains of hemicellulose might play an important role in network formation and that hemicellulose molecules can carry more than one lignin phenolic end group to fulfill this capability. | |
1/1/14 12:00:00 AM | |
Link to Article | |
3.1.7 | Laccase oxidation [E] |
CELLULOSE FILMS FOR SCREENING | |
A method for screening for an active compound comprising the steps of a) depositing a cellulose film comprising microfibrillated cellulose on at least one inner surface of a container having a volume of less than 10 ml, b) adding the active compound dissolved or dispersed in a liquid to the film, c) incubating the film with the active compound and d) monitoring the interaction between the active compound and the cellulose film, preferably by measuring a compound which have been released from the film by the interaction. The method of claim 1, wherein the active is selected from biological compounds, inorganic detersive compounds and organic detersive compounds. The method of claim 4, wherein the biological compound is an enzyme. The method of claim 3 wherein the enzyme is selected from the group consisting of oxidoreductases (EC 1.-.-.-), transferases (EC 2.-.-.-), hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC 5.-.-.-) and ligases (EC 6.-.-.-). The method of claim 4, wherein the enzyme is an oxidoreductase selected from the group consisting of laccase, oxidase and peroxidase. The method of claim 5, wherein the peroxidase is a haloperoxidase. The method of claim 4, wherein the enzyme is a hydrolase selected from the group consisting of cellulase, amylase, lipase and protease. The method of claims 1-7, wherein further a detergent is present during the interaction step. A method for screening for a nucleic acid sequence encoding a biological compound, the method comprising: a) expressing the nucleic acid sequence in an expression system, so as to produce the biological compound, b) screening the biological compound by the method of claims 1-8, c) selecting expression systems for which a detectable interaction occurred and recovering the nucleic acid sequence. The method of claim 9, wherein the expression system is an in vitro coupled translation/transcription system. The method of claim 10, wherein the expression system is a cellular expression system. The method of claim 9, wherein the cellular expression system is a wild type cell. The method of claim 12, wherein the cellular expression system are a host cell culture wherein transformants comprises the nucleic acid sequence. The method of claim 11, wherein the host cell is selected from the group consisting of bacteria, archaea and fungi. The method of claim 14, wherein an untransformed host cell is unable to significantly express the biological compound. The method of claim 15, wherein nucleic acid sequences enabling the untransformed host cell to significantly express the biological compound is deleted. The method of claim 14, wherein the host cell is a bacterium of the species _E. coli._ The method of claim 17, wherein the _E. coli_ is an _E. Coli_ SJ2. The method of claim 14, wherein the host cell is a ElectroMAX DH10B cell. The method of claim 14, wherein the host cell is a bacterium of the species Bacillus. The method of claim 14, wherein the fungus is a _S. cerevisae._ The method of claims 14-21, wherein the host cell is transformed with a plasmid. The method of claim 22, wherein the plasmid is pSJ1678 or pZErO-2. The method of claim 22, wherein the plasmid comprise a nucleic acid sequence which enables the transformed host cell resistance to an antibiotic. The method of claim 24, wherein the transformed host cell is resistant to an antibiotic selected from the group consisting of chloramphenicol, tetracycline, kanamycin, ampicillin, erythromycin and zeocin. The method of claim 9-25 wherein, the nucleic acid sequence is a gene library derived from a nucleic acid sequence source. The method of claim 26, wherein the nucleic acid sequence source is a cell selected from the group consisting of bacterial cells, archaeal cells and eucaryotic cells The method of claim 27, wherein the bacterial cell is of the species _Bacillus._ The method of claim 27, wherein the eucaryotic cell is selected from the group consisting of fungal cells, human cells and plant cells. The method of claim 26-29, wherein the nucleic acid sequence source is a cell modified by _in vivo_ gene shuffling. The method of claim 9-25, wherein the nucleic acid sequence source is an _in vitro_ made preparation of nucleic acid sequences selected from the group consisting of DNA, RNA, cDNA and artificial genes. The method of claim 31, wherein the in vitro made nucleic acid sequences is prepared by techniques selected from the group consisting of gene shuffling, random mutagenesis and PCR. The method of claim 10 comprising the steps: i. preparing a gene library, ii. separating the gene fragments of the library into separate containers. iii. amplifying the separated gene fragments, iv. performing in vitro coupled transcription/translation of the amplified gene fragments so as to express a biological compound. v. screening the biological compound in each separate container or subsamples thereof by the method of claims 1-8, vi. recovering gene fragments in containers in which an interaction has occurred. The method of claim 11 comprising the steps: i. pre-propagating and dilution of cellular expression systems comprising the nucleic acid sequence, ii. separating the cellular expression systems into separate containers, iii. propagating separated cellular expression systems to increase the number of clones of each cell in each separate container, iv. screening the cellular expression system in each separate container by the method of claims 1-8, v. recovering gene fragments in containers in which an interaction has occurred A test container for screening which have a volume of less than 10 ml and comprises at least one surface coated with a cellulose film comprising microfibrillated cellulose. The test container of claim 35, wherein the film further comprises a substance attached to the cellulose film. The test container of claim 36, wherein the substance is attached to the cellulose film by covalent bonds, by ionic bonds or by hydrogen bonds. The test container of claim 37, wherein the substance is attached onto the surface of the film after formation of the film. The test container of claim 35-38, wherein the compound is selected from the group consisting of a dye, a radioactive compound, a non cellulose substrate and non-microfibrillated cellulose substrate. The test container of claim 39, wherein the dye is selected from the group consisting of light absorbing dyes and fluorescent dyes. The test container of claim 40, wherein the dye is a fluorescent dye. The test container of claim 36, wherein the radioactive compound comprises an isotope selected from S35, P32, H3 and I125. The test container of claim 36, wherein the non cellulose substrate is selected from the group consisting of amino acids, peptides, proteins, carbohydrate polymers, oligomers or monomers, fatty acids, fatty acid esters, fatty acid ester alcohols and triglycerides. The test container of claim 43, wherein the carbohydrate polymer is a polysaccharide. The test container of claim 39, wherein the non microfibrillated cellulose substrate is substantially amorphous cellulose. The test container of claim 43-45, wherein the non cellulose substrate or the non microfibrillated cellulose substrate is labelled with a dye. The test container of claim 35-46, wherein the dry average thickness of the film is about 10 µm to about 100 µm. The test container of claim 36, wherein the substance is attached to the cellulose film by mixing the substance with the cellulose before formation of the film. The test container of claims 35-48, wherein the surface in the container is made of plastic, glass, metal, wood, concrete, rock, marble, gypsum and ceramic materials. The test container of claim 49, wherein the surface in the container is made of plastic and the container is a well in a microtiter plate. A method preparing test container having a cellulose film comprising microfibrillated cellulose comprising: a) preparing, in a container having a volume of less than 10 ml, a suspension of microfibrillated cellulose in a liquid, wherein the concentration of microfibrillated cellulose in the suspension is less than 10 mg/ml suspension, preferably less than 2 mg/ml, more preferably less than 1 mg/ml and most preferably less than 0.7 mg/ml. b) allowing the microfibrillated cellulose to deposit on a surface in container, c) removing the liquid. |
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9/29/00 12:00:00 AM | |
Link to Patent | |
3.1.8 | Laccase oxidation [E] |
METHOD FOR DEGRADING OR CONVERTING CELLULOSIC MATERIAL | |
The present invention relates to methods for degrading or converting a cellulosic material, comprising: treating the cellulosic material with an enzyme composition in the presence of a polypeptide having catalase activity; and enzyme compositions used for degrading or converting a cellulosic material comprising one or more (e.g., several) enzymes having cellulolytic and/or hemicellulolytic activity and a polypeptide having catalase activity.
A method for degrading or converting a cellulosic material, comprising: treating the cellulosic material with an enzyme composition in the presence of a polypeptide having catalase activity, wherein the polypeptide having catalase activity is selected from the group consisting of: (a) a polypeptide having at least 60% sequence identity to the mature polypeptide of SEQ ID NO: 4 or SEQ ID NO: 6; (b) a polypeptide encoded by a polynucleotide that hybridizes under low, medium, medium-high, high, or very high stringency conditions with (i) the mature polypeptide coding sequence of SEQ ID NO: 3 or SEQ ID NO: 5, (ii) the cDNA sequence thereof, or (iii) the full-length complement of (i) or (ii); (c) a polypeptide encoded by a polynucleotide having at least 60% sequence identity to the mature polypeptide coding sequence of SEQ ID NO: 3 or SEQ ID NO: 5; or the cDNA sequence thereof; (d) a variant of the mature polypeptide of SEQ ID NO: 4 or SEQ ID NO: 6, comprising a substitution, deletion, and/or insertion at one or more (e.g., several) positions; and (e) a fragment of the polypeptide of (a), (b), (c), or (d) that has catalase activity. The method of claim 1, wherein the enzyme composition comprises one or more ( _e.g_., several) enzymes selected from the group consisting of a cellulase, a GH61 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, and a swollenin. The method of claim 1 or 2, wherein the cellulosic material is selected from the group consisting of agricultural residue, herbaceous material, municipal solid waste, pulp and paper mill residue, waste paper, and wood; preferably, arundo, bagasse, bamboo, corn cob, corn fiber, corn stover, miscanthus, orange peel, rice straw, switchgrass, wheat straw, eucalyptus, fir, pine, poplar, spruce, willow, algal cellulose, bacterial cellulose, cotton linter, filter paper, microcrystalline cellulose, or phosphoric-acid treated cellulose. The method of any of claims 1-3, wherein the cellulosic material is pretreated, especially by chemical pretreatment, physical pretreatment, or biochemical pretreatment. The method of claim 1, wherein the enzyme composition comprises one or more ( _e.g_., several) enzymes selected from the group consisting of a cellulase, a GH61 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, and a swollenin. A method for producing a fermentation product, comprising: (a) saccharifying a cellulosic material with an enzyme composition in the presence of a polypeptide having catalase activity; (b) fermenting the saccharified cellulosic material with one or more (e.g., several) fermenting microorganisms to produce the fermentation product; and (c) recovering the fermentation product from the fermentation; wherein the polypeptide having catalase activity is selected from the group consisting of: (a) a polypeptide having at least 60% sequence identity to the mature polypeptide of SEQ ID NO: 4 or SEQ ID NO: 6; (b) a polypeptide encoded by a polynucleotide that hybridizes under low, medium, medium-high, high, or very high stringency conditions with (i) the mature polypeptide coding sequence of SEQ ID NO: 3 or SEQ ID NO: 5, (ii) the cDNA sequence thereof, or (iii) the full-length complement of (i) or (ii); (c) a polypeptide encoded by a polynucleotide having at least 60% sequence identity to the mature polypeptide coding sequence of SEQ ID NO: 3 or SEQ ID NO: 5; or the cDNA sequence thereof; (d) a variant of the mature polypeptide SEQ ID NO: 4 or SEQ ID NO: 6, comprising a substitution, deletion, and/or insertion at one or more ( _e.g_., several) positions; and (e) a fragment of the polypeptide of (a), (b), (c), or (d) that has catalase activity. The method of claim 6, wherein the fermentation product is an alcohol, an alkane, a cycloalkane, an alkene, an amino acid, a gas, isoprene, a ketone, an organic acid, or polyketide. The method of claim 6 or 7, wherein the presence of the polypeptide having catalase activity increases the hydrolysis of the cellulosic material compared to the absence of the polypeptide having catalase activity. A method of fermenting a cellulosic material, comprising: fermenting the cellulosic material with one or more (e.g., several) fermenting microorganisms, wherein the cellulosic material is hydrolyzed with an enzyme composition in the presence of a polypeptide having catalase activity, wherein the polypeptide having catalase activity is selected from the group consisting of: (a) a polypeptide having at least 60% sequence identity to the mature polypeptide of SEQ ID NO: 4 or SEQ ID NO: 6; (b) a polypeptide encoded by a polynucleotide that hybridizes under low, medium, medium-high, high, or very high stringency conditions with (i) the mature polypeptide coding sequence of SEQ ID NO: 5 or SEQ ID NO: 7, (ii) the cDNA sequence thereof, or (iii) the full-length complement of (i) or (ii); (c) a polypeptide encoded by a polynucleotide having at least 60% sequence identity to the mature polypeptide coding sequence of SEQ ID NO: 3 or SEQ ID NO: 5; or the cDNA sequence thereof; (d) a variant of the mature polypeptide of SEQ ID NO: 4 or SEQ ID NO: 6, comprising a substitution, deletion, and/or insertion at one or more ( _e.g_., several) positions; and (e) a fragment of the polypeptide of (a), (b), (c), or (d) that has catalase activity. The method of claim 9, wherein the enzyme composition comprises one or more ( _e.g_., several) enzymes selected from the group consisting of a cellulase, a GH61 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, and a swollenin. An enzyme composition for degrading or converting a cellulosic material comprising one or more ( _e.g_., several) enzymes having cellulolytic and/or hemicellulolytic activity and a polypeptide having catalase activity, wherein the polypeptide having catalase activity is selected from the group consisting of: (a) a polypeptide having at least 60% sequence identity to the mature polypeptide of SEQ ID NO: 4 or SEQ ID NO: 6; (b) a polypeptide encoded by a polynucleotide that hybridizes under low, medium, medium-high, high, or very high stringency conditions with (i) the mature polypeptide coding sequence of SEQ ID NO: 3 or SEQ ID NO: 5, (ii) the cDNA sequence thereof, or (iii) the full-length complement of (i) or (ii); (c) a polypeptide encoded by a polynucleotide having at least 60% sequence identity to the mature polypeptide coding sequence of SEQ ID NO: 3 or the mature polypeptide coding sequence of SEQ ID NO: 5; or the cDNA sequence thereof; (d) a variant of the mature polypeptide of SEQ ID NO: 4 or a variant of the mature polypeptide of SEQ ID NO: 6, comprising a substitution, deletion, and/or insertion at one or more ( _e.g_., several) positions; and (e) a fragment of the polypeptide of (a), (b), (c), or (d) that has catalase activity. The enzyme composition of claim 11, further comprising one or more (e.g., several) enzymes selected from the group consisting of a GH61 polypeptide having cellulolytic enhancing activity, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, and a swollenin. Use of the enzyme composition of any of claims 11-12 in degrading or converting a cellulosic material. The use of claim 13, wherein the cellulosic material is selected from the group consisting of agricultural residue, herbaceous material, municipal solid waste, pulp and paper mill residue, waste paper, and wood; preferably, arundo, bagasse, bamboo, corn cob, corn fiber, corn stover, miscanthus, orange peel, rice straw, switchgrass, wheat straw, eucalyptus, fir, pine, poplar, spruce, willow, algal cellulose, bacterial cellulose, cotton linter, filter paper, microcrystalline cellulose, or phosphoric-acid treated cellulose. A whole broth formulation or cell culture composition comprising one or more (e.g., several) enzymes having cellulolytic and/or hemicellulolytic activity and a polypeptide having catalase activity, wherein the polypeptide having catalase activity is selected from the group consisting of: (a) a polypeptide having at least 60% sequence identity to the mature polypeptide of SEQ ID NO: 4 or the mature polypeptide of SEQ ID NO: 6; (b) a polypeptide encoded by a polynucleotide that hybridizes under low, medium, medium-high, high, or very high stringency conditions with (i) the mature polypeptide coding sequence of SEQ ID NO: 5 or SEQ ID NO: 7, (ii) the cDNA sequence thereof, or (iii) the full-length complement of (i) or (ii); (c) a polypeptide encoded by a polynucleotide having at least 60% sequence identity to the mature polypeptide coding sequence of SEQ ID NO: 3 or the mature polypeptide coding sequence of SEQ ID NO: 5; or the cDNA sequence thereof; (d) a variant of the mature polypeptide of SEQ ID NO: 4 or a variant of the mature polypeptide of SEQ ID NO: 6, comprising a substitution, deletion, and/or insertion at one or more (e.g., several) positions; and (e) a fragment of the polypeptide of (a), (b), (c), or (d) that has catalase activity. |
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3/26/12 12:00:00 AM | |
Link to Patent | |
4. Other chemical modifications of cellulose
BackOther chemical modifications that can be introduced on the cellulose hydroxyl groups.
4.1 Silane treated cellulose [C]
**Silane** Surface **Treatment**. **Silane** coupling agents are synthetic hybrid inorganic-organic compounds used to promote adhesion between dissimilar materials. They are good at promoting adhesion in many materials such as ceramic, metal, polymers and composite materials surfaces. Depending on the type of R groups conected to the silane, different properties can be introduced to improve or decrease the wetting ability, crosslink etc.
**Highlights:**
* (...) biobased nanocomposite film was developed by cross-linking SPI matrix from the synergistic reinforcement of cellulose nanofibers (CNF) and nano-silica (NS) particles. First, we functionalized the CNF with NS using a **silane agent** (KH560) as an efficient platform to enhance the interfacial interaction between SPI and CNF/NS, resulting from the epoxy-dominated cross-linking reaction. (...) The integration of CNF/NS into SPI resulted in nanocomposite films with an improved *tensile strength* (6.65 MPa), representing a 90.54% increase compared with the pristine SPI film. Moreover, the resulting composites had a significantly ***decreased water vapor permeation*** and a higher water contact angle (91.75°) than that of the unmodified film. see [Table 4](#image-3040) [ \[Art. #ARTNUM\]](#article-67720-2988861884)
* Bacterial cellulose (BC) with increased hydrophobicity is required for several applications including packaging. Surface functionalization of BC may provide good resistance to moisture, increased barrier properties or improved compatibility to polymer matrices. For this purpose, chemical grafting of BC in mild, eco-friendly conditions was carried out using different agents. BC membranes were surface functionalized with **vinyl-triethoxy silane (VS)** or **3-aminopropyl triethoxysilane (APS)** (...) the highest increase in thermal stability was observed for silanes treated membranes. Effective, eco-friendly methods for improving the surface hydrophobicity of bacterial cellulose for ***food packaging*** were proposed in this study.[ \[Art. #ARTNUM\]](#article-67720-2808237133)
* The effects of filling poly(lactic acid) (PLA) composites with cellulose thermally-grafted with **hydrolysed 3-aminopropyltriethoxysilane (APS)** were investigated. (...) significantly increased the *oxygen barrier* of PLA with the reduction of **oxygen transmission rate** (**OTR**) of PLA at 76.6 cc/m 2 /day to 42.2 cc/m 2 /day and 40.3 cc/m 2 /day, respectively. This was due to the tortuous path created and crystallites induced by the fillers. **The water vapour transmission rate** (**WVTR**) for PLA, PLA/C and PLA/SGC was in the range of 21-23 g/m 2 / day. From the water absorption test, PLA/SGC reported slightly better water resistance as compared to PLA/C. The reinforcing results from these bio-based materials may suggest contribution towards *packaging oxygen and moisture sensitive food.*[ \[Art. #ARTNUM\]](#article-67720-2555669290)
4.1.1 | Silane treated cellulose [C] |
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Effect of Coupling Agent on Mechanical Properties of Palm Petiole Nanofiber Reinforced Composite | |
Composites have replaced conventional materials due to their advantages such as low cost, low density, high strength, etc. recently the research has been focused on natural fibers as a suitable replacement for synthetic fibers for reinforcement in composites. Hence, in this work, natural fiber is extracted from palm petiole and this fiber is investigated for reinforcement in epoxy polymer. The fiber is subjected to different chemical treatments for enhancing the surface wetting and Nano cellulose will also be extracted from the fiber. The composite will be fabricated by using handlay-up method by using 1%, 2%, 3% volume fraction of cellulose nanofiber in the epoxy resin. It is observed that the increase of the nanofiber in 3% volume fraction gives the good tensile, flexural and impact strength. So they obtained chemically treated cellulose nanofiber was treated with the amino propyl triethoxysilane and 3% of the silanesilane treated nano-fiber fabricated. Then the mechanical testings of this is compared with the 3% of chemically treated nano-fiber composite. The silane treated nanofiber gives the best results. | |
3/1/17 12:00:00 AM | |
Link to Article | |
4.1.2 | Silane treated cellulose [C] |
Preparation and Characterization of Soy Protein Isolate-Based Nanocomposite Films with Cellulose Nanofibers and Nano-Silica via Silane Grafting | |
Soy protein isolate (SPI) has attracted considerable attention in the field of packaging technology due to its easy processability, biodegradability, and good film-forming characteristics. However, SPI-based films often suffer from inferior mechanical properties and high moisture sensitivity, thus restricting their practical application. In the present study, herein, a biobased nanocomposite film was developed by cross-linking SPI matrix from the synergistic reinforcement of cellulose nanofibers (CNF) and nano-silica (NS) particles. First, we functionalized the CNF with NS using a silane agent (KH560) as an efficient platform to enhance the interfacial interaction between SPI and CNF/NS, resulting from the epoxy-dominated cross-linking reaction. The chemical structure, thermal stability, and morphology of the resultant nanocomposite films were comprehensively investigated via Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). These results supported successful surface modification and indicated that the surface-tailored CNF/NS nanohybrid possesses excellent adhesion with SPI matrix through covalent and hydrogen-bonding interactions. The integration of CNF/NS into SPI resulted in nanocomposite films with an improved tensile strength (6.65 MPa), representing a 90.54% increase compared with the pristine SPI film. Moreover, the resulting composites had a significantly decreased water vapor permeation and a higher water contact angle (91.75°) than that of the unmodified film. The proposed strategy of synergistic reinforcements in the biobased composites may be a promising and green approach to address the critical limitations of plant protein-based materials in practical applications. | |
11/7/19 12:00:00 AM | |
Link to Article | |
4.1.3 | Silane treated cellulose [C] |
Quantitively Characterizing the Chemical Composition of Tailored Bagasse Fiber and Its Effect on the Thermal and Mechanical Properties of Polylactic Acid-Based Composites | |
Natural fiber reinforced polymer-based composites have been growing into a type of green composites. The properties of natural fiber reinforced polymer-based composites are closely related to the structure of natural fibers. Bagasse fiber (BF) is one of the most used natural fibers for preparing natural fiber reinforced polymer-based composites. However, few examples of previous research touch on the quantitatively characterization of structure of BF and its effect on the properties of BF reinforced polymer-based composites. In this work, four kinds of BF including untreated BF (UBF), alkali treated BF (ABF), BF modified by silane coupling agent (SBF), and BF modified combining alkali treatment with silane coupling agent (ASBF) were prepared and melting blended with polylactic acid (PLA) to prepare PLA/BF composites. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermogravimetry (TGA) and mechanical properties testing were used to characterize and analyze the structure and properties of modified BF and its reinforced PLA-based composites. Results showed that the used methods changed the structure of BF and their bonding modes. The surface energies of UBF, ABF, SBF, and ASBF were 19.8 mJ/m2, 34.7 mJ/m2, 12.3 mJ/m2, and 21.6 mJ/m2, respectively. The O/C ratios of UBF, ABF, SBF and, ASBF are 0.48, 0.53, 0.47, and 0.51. Due to the synergistic effect of alkali treatment and silane coupling agent modification on the surface chemical properties, the content of silicon elements on the surface of ASBF (4.15%) was higher than that of ASBF (2.38%). However, due to the destroying of alkali treatment on the microstructure of BF, the alkali treatment had no prominently synergetic effect with coupling agent modification on the mechanical properties of PLA/BF composites. Alkali treatment removed the small molecular compounds from BF, decreased its thermal stability, and increased the crystalline region and crystallinity of cellulose. Meanwhile, alkali treatment made BF fibrillated and increased its contactable active area with the coupling agents, but destructed the nature structure of BF. The silane coupling agent played a more important role than alkali treatment did in improving the interfacial compatibility of PLA/BF composites. | |
9/26/19 12:00:00 AM | |
Link to Article | |
4.1.4 | Silane treated cellulose [C] |
Reinforcing mechanical, water absorption and barrier properties of poly (lactic acid) composites with kenaf-derived cellulose of thermally-grafted aminosilane | |
The effects of filling poly(lactic acid) (PLA) composites with cellulose thermally-grafted with hydrolysed 3-aminopropyltriethoxysilane (APS) were investigated. Composites containing 30 wt% of kenaf-derived cellulose (C) and silane-grafted cellulose (SGC) were melt-blended into a PLA matrix before being hot-pressed into 0.3 mm sheets. The tensile strength of neat PLA was 47 MPa. With addition of C and SGC, the tensile strength was improved by 13% and 23%, respectively. The tensile modulus was approximately doubled for both of the composites. PLA/C and PLA/SGC composites remained brittle with marginally lowered elongation at break. The addition of C and SGC significantly increased the oxygen barrier of PLA with the reduction of oxygen transmission rate (OTR) of PLA at 76.6 cc/m 2 /day to 42.2 cc/m 2 /day and 40.3 cc/m 2 /day, respectively. This was due to the tortuous path created and crystallites induced by the fillers. The water vapour transmission rate (WVTR) for PLA, PLA/C and PLA/SGC was in the range of 21-23 g/m 2 / day. From the water absorption test, PLA/SGC reported slightly better water resistance as compared to PLA/C. The reinforcing results from these bio-based materials may suggest contribution towards packaging oxygen and moisture sensitive food. | |
11/1/15 12:00:00 AM | |
Link to Article | |
4.1.5 | Silane treated cellulose [C] |
Surface Treatment of Bacterial Cellulose in Mild, Eco-Friendly Conditions | |
Bacterial cellulose (BC) with increased hydrophobicity is required for several applications including packaging. Surface functionalization of BC may provide good resistance to moisture, increased barrier properties or improved compatibility to polymer matrices. For this purpose, chemical grafting of BC in mild, eco-friendly conditions was carried out using different agents. BC membranes were surface functionalized with vinyl-triethoxy silane (VS) or 3-aminopropyl triethoxysilane (APS), by acylation and acrylation. The efficiency of the surface treatments was highlighted by Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy, by contact angle measurements and by dynamic mechanical analysis. The morphological investigation by atomic force microscopy and scanning electron microscopy revealed an increased compactness for surface functionalized BC, which correlated well with the different increase of the contact angle. BC treated with APS and VS showed more than a twofold increase in contact angle value. Similarly, the crystallinity degree was reduced to 69.6% and 72.9% after APS and VS treatments as compared with 84.1% for untreated BC, confirming the grafting reaction and the decrease in hydrogen bonding. All the applied treatments delayed the degradation of BC. However, the highest increase in thermal stability was observed for silanes treated membranes. Effective, eco-friendly methods for improving the surface hydrophobicity of bacterial cellulose for food packaging were proposed in this study. | |
6/14/18 12:00:00 AM | |
Link to Article | |
4.1.6 | Silane treated cellulose [C] |
BARRIER FILM AND LAMINATED PACKAGING MATERIAL COMPRISING THE FILM AND PACKAGING CONTAINER MADE THEREFROM | |
The present invention relates to laminated packaging materials comprising a bulk layer of paper or paperboard or other cellulose-based material, and outer- and innermost liquid tight, heat sealable thermoplastic polymer layers, further having a barrier layer laminated between the bulk layer and the innermost layer, and to a method of manufacturing such laminated materials, in particular intended for liquid food packaging. The invention further relates to a packaging container comprising the laminated packaging material.
Laminated packaging material (10a-d; 20a-d), for packaging of liquid food products, comprising a bulk layer (11) of paper or paperboard or other cellulose-based material, a first outermost liquid tight, heat sealable thermoplastic layer (12), arranged on the outside of the bulk layer to constitute the outside of a package formed from the packaging material, a second innermost liquid tight, heat sealable thermoplastic layer (13) arranged on the inside of the bulk layer to be in direct contact with the filled food product, and a barrier film (14) from a film substrate comprising a polyester selected from the group consisting of polyethylene-2,5-furandicarboxylate (PEF) and polytrimethylene furandicarboxylate (PTF), a blend and a co-polymer thereof, coated with a vapour deposited barrier coating comprising a metal or metal oxide, the barrier film being laminated between the bulk layer and the second, innermost liquid tight, heat sealable thermoplastic layer. Laminated packaging material as claimed in claim 1, wherein the thickness of the film substrate (14) is from 8 to 20 µm. Laminated packaging material as claimed in any one of the preceding claims, wherein the film substrate (14) is a pre-manufactured, bi- or mono-axially oriented film, comprising said polyester or blend of polyesters. Laminated packaging material as claimed in any one of the preceding claims, wherein the metal or metal oxide is selected from the group consisting of aluminium metallization (Al), aluminium oxide (AlOx), silicon oxide (SiOx), and a mixture thereof. Laminated packaging material as claimed in any one of the preceding claims, wherein the surface of the film substrate has been pre-treated by plasma or corona treatment on the surface to be coated by the metal or metal oxide. Laminated packaging material as claimed in any one of the preceding claims, wherein the film substrate has been pre-treated by a plasma containing a precursor compound selected from a hydrocarbon, a silane, a siloxane and a mixture thereof, on the surface to be coated by the metal or metal oxide. Laminated packaging material as claimed in any one of the preceding claims, wherein the barrier film is laminated to the bulk layer by an interjacent thermoplastic bonding layer comprising a polyolefin, such as a polyethylene or a polypropylene homo- or copolymer, and the vapour deposited barrier coating comprising a metal or metal oxide is facing towards the bulk layer. Laminated packaging material as claimed in any one of the preceding claims, which has an oxygen transmission lower than 0.05 cc/m2, day, atm, 21 % O2, at 23 ºC and 50% RH, as measured with Oxtran 2-60 by an equipment from Mocon. Laminated packaging material as claimed in any one of the preceding claims, wherein the film substrate (14) is, on the side not coated with a metal or metal oxide, laminated to an adhesion-promoting layer (16), which is a blend of a polyolefin with an epoxidized compound selected from the group consisting of epoxidized natural oil, such as an epoxidized soy bean oil (ESBO) or epoxidized linseed oil (ELO), epoxidized natural rubber, and cyclic carbonate derivatives of epoxidized natural oil or rubber, at an amount of from 0.1 to 0.5 wt % of the total adhesion-promoting layer. Laminated packaging material as claimed in any one of the preceding claims, wherein the thermoplastic polymer of the second innermost liquid tight, heat sealable thermoplastic layer (13) is a polyolefin, such as a polyethylene or a polypropylene homo- or copolymer. Laminated packaging material as claimed in any one of claims 7-10, wherein the polymer of the interjacent thermoplastic bonding layer (15) is a polyolefin, such as a polyethylene or a polypropylene homo- or copolymer. Method of manufacturing the laminated packaging material as claimed in any one of claims 1-10, comprising the steps, in any order, of providing a bulk layer (11) of paper or paperboard or other cellulose-based material, providing (36) a barrier film (14) by vapour deposition coating a film substrate comprising a polyester selected from the group consisting of polyethylene-2,5-furandicarboxylate (PEF), polytrimethylene furandicarboxylate/ furanoate (PTF), a blend or a co-polymer thereof, with a barrier coating comprising a metal or metal oxide, laminating the barrier film to the inner side of the bulk layer (11), , by means of an interjacent laminating layer, applying a first outermost liquid tight, heat sealable thermoplastic layer (12) onto the outer side of the bulk layer, and applying a second innermost liquid tight, heat sealable thermoplastic layer (13) on the inner side of the barrier film (14). Method as claimed in claim 12, wherein the film substrate is pre-treated with plasma or corona on the surface to be coated and subsequently vapour deposition coated with the barrier coating comprising a metal or metal oxide. Method as claimed in claim 13, wherein the film substrate is pre-treated with a plasma containing a precursor compound selected from a hydrocarbon, a silane, a siloxane and a mixture thereof. Method as claimed in any one of claims 12-14, wherein the barrier film is laminated to the bulk layer by melt (co-)extruding (35) an interjacent laminating layer (15) of a thermoplastic polymer between the bulk layer and the barrier layer, and subsequently applying pressure in a lamination roller nip. Method as claimed in any one of claims 12-15, wherein the interjacent laminating layer (15) comprises a polyolefin, such as a polyethylene or a polypropylene homo- or copolymer. Method as claimed in any one of claims 12-16, wherein the second innermost liquid tight, heat sealable thermoplastic layer (13) is applied on the inner side of the barrier film (14), by means of melt extrusion coating, or melt co- extrusion coating together with an adhesion-promoting polymer layer (16) to contact the barrier film (14). Packaging container (50a; 50b; 50c; 50d) comprising the laminated packaging material as defined in any one of claims 1-11. |
|
12/21/18 12:00:00 AM | |
Link to Patent | |
4.2 Introduction after hydrolase/cellulase treatment [E+C]
(Enzymatic) cleavage of cellulose fibers generates aldehyde functions that can be reacted with functional groups.
**Highlights:**
* Coating processes are applied in order to improve coating adhesion and resistance to degradation. Covalently bound organic coatings rather than merely physically bound ones assure stable modification. In this study a novel two-step process was developed to modify cellulose/chitin mix fibers consisting of enzymatic activation with a commercial cellulase, followed by a coupling reaction with N-isopropylacrylamide (or poly (N-isopropylacrylamide)) in the presence of 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide (EDC) and N-hydroxysuccinimide (NHS). (...) All obtained results confirm the structural and morphological changes of the fiber surface after the application of the two-step procedure. [ \[Art. #ARTNUM\] ](#article-67605-2325078165)
* As a packaging material, the novel saccharidependant vinyl polymer has potential as a coating layer for oxygen barrier film. In this study, we investigated its **oxygen barrier property** (...) a high yield of cellobiosylamine could be obtained by **reductive amination of cellobiose**. - See [Table 1](#image-3034) for effect on OTR. [\[Art. #ARTNUM\]](#article-67605-2002884193)
4.2.1 | Introduction after hydrolase/cellulase treatment [E+C] |
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Enzyme-assisted modification of cellulose/chitin fibers with NIPAAm | |
Coating processes are applied in order to improve coating adhesion and resistance to degradation. Covalently bound organic coatings rather than merely physically bound ones assure stable modification. In this study a novel two-step process was developed to modify cellulose/chitin mix fibers consisting of enzymatic activation with a commercial cellulase, followed by a coupling reaction with N-isopropylacrylamide (or poly (N-isopropylacrylamide)) in the presence of 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide (EDC) and N-hydroxysuccinimide (NHS). Both enzyme-activated and subsequently modified samples were characterized by ATR-FTIR, XPS, and SEM. All obtained results confirm the structural and morphological changes of the fiber surface after the application of the two-step procedure. The particular responsiveness to temperature and to pH of the coated fibers was evidenced by following the swelling behavior. It was established that the swelling kinetics followed a Fickian behavior. | |
1/1/15 12:00:00 AM | |
Link to Article | |
4.2.2 | Introduction after hydrolase/cellulase treatment [E+C] |
Synthesis of novel saccharide-pendant vinyl polymer and application to oxygen barrier film | |
Poly(vinylidene chloride) (PVDC) film, which has a high oxygen barrier property, has been widely used as packaging material, however, PVDC creates significant environmental problems. When burned, it forms chloric acid which is liberated into the atmosphere, becoming a component of the acid rain that damages forests. Therefore, many other materials have been substituted for PVDC in packaging applications. Of these alternative packaging materials, cellulose i.e., cellophane is the most environment-friendly material, and also has a high oxygen barrier property in dry conditions. Cellulose, which has been used in various matrix-forming materials, has long been developed. Although cellulose is a sustainable material, it has characteristics of rigidity derived from interand intramolecular hydrogen bonding. Therefore, cellulose shows poor workability due to thermal stability, poor controllability of chemical reactions and low solubility in water and common organic solvents [1, 2]. Cellulose derivatives such as e.g., acylate [3] and xanthate [4], or the cellulose complex with copper such as cupra [5], are required to mold cellulose. In order to overcome the poor characteristics of cellulose, we focused on a functional polymer with a constitutional unit of cellulose, namely cellobiose in the side chain, and developed the novel synthetic monovinylcellobiose. In addition, the synthetic monomer was converted into a polymer by free-radical polymerization in aqueous solution. It is important to determine whether typical cellulose properties (such as functionality, biodegradability [6] and biocompatibility [7] can be advantageously retained in this new synthetic, so in this paper we report the characterization of the synthetic monovinylcellobiose and the obtained polymer, comparing with the characteristics of the corresponding monosaccharide derivative. As a packaging material, the novel saccharidependant vinyl polymer has potential as a coating layer for oxygen barrier film. In this study, we investigated its oxygen barrier property by measuring the change of humidity. The synthesis of monovinylcellobiose monomer was carried out without the use of protecting groups for the cellobiose component, as shown in Scheme 1. As reported by Likhosherstov et al. [8], a high yield of cellobiosylamine could be obtained by reductive amination of cellobiose. Due to the reactivity difference between the amino group and the remaining hydroxyl groups of the cellobiose, the introduction of a variety of functional group to the anomeric position became possible [9]. Due to a lack of by-products, especially acid, salts and fission products, we adopted coupling with 2-(methacryloyloxy)ethy isocyanate (MOI) [10], which reacts mildly. The typical procedure for the synthesis of 2-(methacryloyloxy)ethylureido cellobiose (MOU-Cell) is described below. Cellobiose (15 g, 43.8 mmol) was dissolved in water (100 ml) and solid ammonium hydrogen carbonate (30 g, 379.7 mmol) was added at intervals of 24 h, and was stirred at 37 ◦C for 2 days. Next, the residue was diluted to 200 ml with water and concentrated to 50 ml. This procedure was repeated until the disappearance of the odor of ammonia. The purity of the freeze-dried product was 81% [11]. Cellobiosylamine (8.1 g, 23.7 mmol) was dissolved in 1.0 × 10−3 M KOH aqueous solution (100 ml). MOI (9.20 g, 59.3 mmol) was added and stirred at 3 ◦C for 12 h, producing white precipitation as a by-product. The precipitation was removed by filtration. The filtrate was washed with diethyl ether to remove traces of unreacted MOI and freeze-dried. The raw product was dissolved in water/methanol and recrystallized from acetone/diethyl ether. The yield was 8.78 g (74.5%). m.p.149.4–153.2. The structure of MOUCell is confirmed by its 1H-NMR and IR spectra. 1H-NMR (D2O, ppm): 1.95 (s, 3H, CH2 C(CH3), 3.41–4.02 (m, 12H, from sugar), 3.66 (t, 2H, CH2), 4.26 (t, 2H, CH2), 4.51 (d, 1H, H′-1), 4.85 (d, | |
3/1/04 12:00:00 AM | |
Link to Article | |
5. Composites
BackComposites that contain cellulose
5.1 (Biodegradable) composites with cellulose
Using cellulose, or nano cellulose type of materials in combination with other (biodegradable) polymers can result in composites with enhanced properties. Cellulose has been combined with:
* Poly(vinyl alcohol) (PVOH, **PVA**, or PVAl) - see [Figure 1](#image-2859) - [\[wiki\]](https://en.wikipedia.org/wiki/Polyvinyl_alcohol)
* Water vapor barrier properties, but poor gas barrier/mechanical properties
* Cellulose can improve these
* Polylactic acid or polylactide (**PLA**) - see [Figure 2](#image-3017)- [\[wiki\]](https://en.wikipedia.org/wiki/Polylactic_acid)
* Water vapor barrier properties, but poor gas barrier/mechanical properties
* Cellulose can improve these.
* Polyvinylpyrrolidone or polyvidone or povidone (**PVP**) - see [Figure 3](#image-3018) - [\[wiki\]](https://en.wikipedia.org/wiki/Polyvinylpyrrolidone)
* Polycaprolactone (**PCL**) - see [Figure 4](#image-3026) - [\[wiki\]](https://en.wikipedia.org/wiki/Polycaprolactone)
* good resistance to water, oil, solvent
* Poly(butylene succinate) (**PBS**) - see [Figure 5](#image-3027) - [\[wiki\]](https://en.wikipedia.org/wiki/Polybutylene_succinate)
* Polyhydroxyalkanoates (**PHA**) - see [Figure 6 ](#image-3028) - [\[wiki\]](https://en.wikipedia.org/wiki/Polyhydroxyalkanoates)
* Biobased and biodegradable
* Poly(methyl methacrylate) (**PMMA**) - see [Figure 7](#image-3029) - [\[wiki\]](https://en.wikipedia.org/wiki/Poly(methyl_methacrylate))
* **Lignin** - [\[wiki\]](https://en.wikipedia.org/wiki/Lignin)
* Cross-linked **gelatin** polymer matrix - [\[wiki\]](https://en.wikipedia.org/wiki/Gelatin)
**Most relevant highlights:**
* Nanocomposites from **biodegradable** poly (butylene succinate) (**PBS**), blended with nanofillers chitin whiskers (CHW, 1–5%) and **nanocrystalline cellulose** (NCC, 1–5%), were synthesized using melt extrusion. (...) Decrease in **oxygen transmission** rate of PBS films from *737.7 to 280 cc/m2/day* was observed by adding 3% NCC, which further reduced to *23.8 cc/m2/day* by adding compatibilizer methylene diphenyl diisocyanate (MDI, 4%). **Water vapor transmission rate** of PBS films reduced from 83.8 to *49.4 g/m2/day* with 3% NCC addition and addition of 4% MDI further reduced it to *30.8 g/m2/day*. This research suggested potential of NCC and CHW as nanofillers for enhancement of mechanical and barrier properties of PBS based films used in **biodegradable food packaging** applications. [\[Art. #ARTNUM\]](#article-67480-2962821860)
* The **soybean protein** simulation **plastic film** is prepared from 2-4% of soybean separation protein, 1.5-2.5% of **polyvinyl alcohol**, 2-3% of **nano-crystalline cellulose** and 2% of plasticizer. The nano-crystalline cellulose effectively increases the **degradation speed** of film materials and improves the mechanical performance of the film materials (...) The degradation time of the film ranges from 2 months to 7 months. [\[Art. #ARTNUM\]](#article-67480-2876572952)
* Nanofibrillated cellulose (**NFC**)-Norway spruce O-acetyl-galactoglucomannan (**GGM**) **composite films** were coated either with a novel succinic ester of GGM or with native GGM. (...) The coatings further enhanced the already *excellent oxygen permeability* properties, **achieving 0.1 (cm^3^ µm)(m^2^ kPa d)** as the lowest value with the NFC-GGM film double-coated with GGM-Su2. (...) It was shown that adding 5.5 wt% of GGM to a NFC film and further 5.4 wt% of coating of GGM-Su or GGM on the film may highly enhance the feasibility of the *biocomposites* to be used for *food packaging* to replace typical oil-based non-biodegradable plastics currently used. [\[Art. #ARTNUM\]](#article-67480-2072656405)
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*Additional highlights*
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* (...) graphene oxide/**nano cellulose/polyvinyl alcohol composite film**. The method aims to solve the *problems of poor mechanical properties and poor barrier properties* of the existing ***degradable*** polyvinyl alcohol packaging film. (...) The composite film has favorable mechanical properties; the tensile strength can reach 101.49 MPa which is enhanced by 42.4% as compared with the PVA (polyvinyl alcohol) film; the **oxygen barrier property** is *enhanced by 2.08 times* as compared with the pure PVA film; . [\[Art. #ARTNUM\]](#article-67480-2848054996)
* Nanocomposite films based on poly(lactic acid)-poly(hydroxybutyrate) (**PLA-PHB**) blends and synthesized cellulose nanocrystals (CNC) or surfactant modified cellulose nanocrystals (**CNCs**), as bio-based reinforcement, were prepared by melt extrusion followed by film forming. (...) Functionalized CNCs contribute to enhance the interfacial adhesion between PLA and PHB, leading to improved mechanical stiffness and increased film stretchability. The synergic effects of the PHB and CNCs on the PLA barrier properties were confirmed by increases in **oxygen barrier properties** and reductions in surface wettability of the nanocomposites (...) The disintegration process in **composting** conditions of PLA was delayed by the addition of PHB, while CNC speeded it up. PLA-PHB-CNCs formulations showed enhanced mechanical performance, improved water resistance, reduced oxygen and UV-light transmission, as well as appropriate **disintegration in compost** suggesting possible applications as packaging materials. [\[Art. #ARTNUM\]](#article-67480-2081258128)
* The redistribution of nanolized alkali **lignin** on paper surface showed **excellent water, grease, and water vapor barrier.** It provided persisted water (contact angle decrease rate at 0.05°/s) and grease (stained area undetectable at 72 h) resistance under long-term moisture or oil direct contact conditions, which also inhibited the bacterial growth to certain degree. Tough **water vapor transmission rate** can be lowered to **97 g/m2/d** by lignin redistribution. The result suggests that alkali lignin, with multiple barrier properties, has great potential in bio-based application considering the **biodegradability**, **biocompatibility**, and **recyclability**.[ \[Art. #ARTNUM\]](#article-67480-2990183953)
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*More articles can be found by pressing the blue button "LITERATURE LIST" below **Suppliers***
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5.1.1 | (Biodegradable) composites with cellulose |
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Biocomposites based on renewable resource: Acetylated and non acetylated cellulose cardboard coated with polyhydroxybutyrate | |
Abstract Renewable resource based bilayer films were prepared from polyhydroxybutyrate film (PHB) and cellulose cardboard via compression molding, containing 5, 10, 15 and 20 wt% of PHB. The effects of PHB contents on moisture absorption, water absorption and water vapor permeation of films were investigated. All biocomposites showed improved permeation properties. As of 15% of PHB, water permeation, equilibrium moisture content and polarity showed a marked drop. It is therefore assumed that the hydrophobic PHB covered up the cellulose cardboard and formed a continuous layer. The water–polymer interactions in materials are critical to the prediction of their behavior in applications where they are exposed to water or humid environment. The elastic modulus ( E ), tensile strength ( σ ) and strain at break ( ɛ ) of two-layer biocomposites depend on the PHB content. Improved uniaxial tensile behaviour was obtained in composites with more than 15% of PHB. In order to improve the adhesion between the cellulose and the PHB, the cellulose cardboard was acetylated. The percentage of moisture absorbed is less than the composites without treatment, due to the better adhesion between the PHB and the cellulose cardboard. This work showed the studies carried out to obtain and study a new biodegradable bilayer material with the needed amount of PHB to improve the barrier and the mechanical properties of cellulose cardboard. It was demonstrated that two-layer PHB-cellulose films exhibited suitable barrier and mechanical performance for packaging applications, taking advantage of the good properties of both materials. Use PHB coatings should provide an outlet for replace Tetra Pak packaging. | |
12/1/09 12:00:00 AM | |
Link to Article | |
5.1.2 | (Biodegradable) composites with cellulose |
Biodegradable packaging materials conception based on starch and polylactic acid (PLA) reinforced with cellulose | |
The plastic materials used for packaging are increasing leading to a considerable amount of undegradable solid wastes. This work deals with the reduction of conventional plastics waste and the natural resources preservation by using cellulosic polymers from renewable resources (alfa and luffa). Plasticized starch films syntheses were achieved at a laboratory scale. These natural films showed some very attractive mechanical properties at relatively low plasticizers levels (12 to 17 % by weight). Furthermore, mixtures including polylactic acid polymer (PLA) and cellulose fibers extracted from alfa and luffa were investigated by melt extrusion technique. When used at a rate of 10 %, these fibers improved the mixture mechanical properties. Both developed materials were biodegradable, but the plasticized starch exhibited a faster biodegradation kinetic compared to the PLA/cellulose fibers. These new materials would contribute to a sustainable development and a waste reduction. | |
10/1/16 12:00:00 AM | |
Link to Article | |
5.1.3 | (Biodegradable) composites with cellulose |
Biopolymer Dispersed Poly Lactic Acid Composites and Blends for Food Packaging Applications | |
Packaging is a vital part of any commodity. A wide variety of containers have been manufactured as per the need or type of product to be packed. Synthetic polymers from petroleum sources are popular due to their superior physical properties and durability. However, synthetic polymers increase the carbon emission in the atmosphere during the production process which is detrimental to the ozone layer. A major portion of the synthetic polymers are not biodegradable and end up in landfills or in the oceans. They are now considered a menace to the environment and living resources if not disposed of properly. Biopolymers are derived from natural sources like plant or animals. Different packaging applications using biopolymers are being researched upon. The advantages of biopolymers are that during their degradation in the soil the carbon dioxide released is reabsorbed by the plants and this reduces the carbon levels in the atmosphere. Polylactic acid (PLA) is a thermoplastic biopolymer derived from corn, sugarcane or cassava and has end-use application in food, medical, automobile, and printing industry. PLA is modified suitably based on the application by crosslinking or synthesizing with other polymers or by incorporating different fillers from natural origin. PLA has been blended with different types of clays, cellulose nanocrystal, thermoplastic starch, chitosan, etc. to enhance its properties. The fillers have either a negative or positive effect on the films physical property. The levels of incorporation are varied depending on the compatibility. The film characteristics generally include thickness, heat seal, tensile strength and elongation at break, film barrier properties such as water vapour and oxygen transmission rate, etc. The overall migration of the films are also needed to determine to check its suitability for food contact applications. FTIR spectroscopy and surface characteristics were determined by using a scanning electron microscope. For evaluating the films for food packaging, different PLA films have been used for packing of fish/prawns during chilled storage. The shelf life of the fish/prawns is determined based on microbiological and biochemical evaluations and end point limits. The antimicrobial properties of the films are also estimated against specific microorganisms. Various studies have found that PLA films are suitable for packaging of food products at various conditions. | |
1/1/19 12:00:00 AM | |
Link to Article | |
5.1.4 | (Biodegradable) composites with cellulose |
Composite films of nanofibrillated cellulose and O-acetyl galactoglucomannan (GGM) coated with succinic esters of GGM showing potential as barrier material in food packaging | |
Nanofibrillated cellulose (NFC)-Norway spruce O-acetyl-galactoglucomannan (GGM) composite films were coated either with a novel succinic ester of GGM or with native GGM. NFC films were made for reference. The succinic ester of GGM was synthesised at low (GGM-Su1) and high (GGM-Su2) degree of substitution to obtain different level of water repellence. GGM and its succinic esters had good affinity with NFC substrate. This made it possible to implement the barrier functionality on the NFC network with the adequate mechanical properties. The coatings further enhanced the already excellent oxygen permeability properties, achieving 0.1 [(cm(3) A mu m)(m(2) kPa d)] as the lowest value with the NFC-GGM film double-coated with GGM-Su2. The films demonstrated pronounced stiffness by adding GGM to the NFC, as well as coating of GGM-Su2 on the NFC-GGM films at 0-90 % relative humidity. The films turned out to be impenetrable with grease even at high temperatures. NFC-GGM film with GGM-Su2 coating exhibited hydrophobic characteristics according to the water contact angle measurements. It was shown that adding 5.5 wt% of GGM to a NFC film and further 5.4 wt% of coating of GGM-Su or GGM on the film may highly enhance the feasibility of the biocomposites to be used for food packaging to replace typical oil-based non-biodegradable plastics currently used. | |
4/1/15 12:00:00 AM | |
Link to Article | |
5.1.5 | (Biodegradable) composites with cellulose |
Composite films of regenerate cellulose with chitosan and polyvinyl alcohol: Evaluation of water adsorption, mechanical and optical properties | |
Abstract The aim of this study was to develop composite films from cellulose, chitosan and polyvinyl alcohol to obtain environmentally friendly materials. Toughness, burst strength, distance to burst and water adsorption properties were measured and analysed as a function of cellulose (3–5%), chitosan (0–1%) and polyvinyl alcohol (0–4%) contents. Polynomial models were obtained. Light-barrier properties, transparency, morphology, structural and thermal analyses were assessed. Results showed that chitosan and polyvinyl alcohol enhanced the mechanical properties of cellulose-based films. Toughness values ranged from 0.47 to 8.01 MJ/m 3 , burst strength values ranged from 929 to 6291 g, distance to burst ranged from 1.25 to 2.52 mm and water adsorption values ranged from 52.30 to 143.56%. Cellulose and chitosan improved the UV light protection effect of the films. However, PVA increased the transmittance meanwhile improved the film transparency. FT-IR and DSC showed an interaction between the components of the films. Results showed that it is feasible to obtain cellulose-chitosan-polyvinyl alcohol composite films with improved mechanical properties, high capacity to adsorb water, good barrier properties against UV radiations and adequate transparency value. These properties could be useful for potential packaging applications in the food industry or as a partial alternative to synthetic films. | |
10/1/18 12:00:00 AM | |
Link to Article | |
5.1.6 | (Biodegradable) composites with cellulose |
Effect of nano-cellulosic fiber on mechanical and barrier properties of Polylactic acid (PLA) green nanocomposite film | |
Most of the packaging products are made up of non-biodegradable materials resulting in environmental pollution, so the materials derived from natural resources such as polylactic acid and cellulose nanofibers have been strongly advocated as potential material for packaging application. In this work, optically transparent green nanocomposite films were prepared by the incorporation of cellulose nanofibers (1,3, 5 wt%) into the polylactic acid (PLA) matrix using a cost-effective solvent casting method. The resulting green nanocomposite films were evaluated for morphology, structural and, thermal properties by Scanning electron microscopy (SEM), X-ray diffraction (XRD), and Thermogravimetric analysis (TGA/DTG). The Cellulose nanofibers (CNFs) prepared by directly treating the jute fiber with HNO3-NaNO2 mixture resulted in CNFs diameter of 4-6 nm and length of several micrometers. SEM results revealed the uniform dispersion of CNFs into the PLA matrix. The incorporation of CNFs improved the physical properties, such as mechanical and barrier properties (Water vapor transmission rate and oxygen permeability) of the prepared nanocomposite films. Specifically, a higher loading of 5wt% of CNFs in the PLA matrix enhanced the barrier and mechanical properties of the nanocomposite film compared to those of the pristine PLA films. Furthermore, the prepared nanocomposite films were optically transparent and thermally stable. These results demonstrate the use of HNO3-NaNO2 Oxidized CNFs in PLA matrix that makes it possible to produce nanocomposite film that has potential in packaging application. Keywords: Polylactic acid; cellulose nanofibers; transparent nanocomposite film; solvent-casting method | |
11/13/19 12:00:00 AM | |
Link to Article | |
5.1.7 | (Biodegradable) composites with cellulose |
Fully biodegradable food packaging materials based on functionalized cellulose nanocrystals/poly(3-hydroxybutyrate-co-3-hydroxyvalerate) nanocomposites | |
Current packaging materials (mainly composed of petroleum-based synthetic polymers) face environmental and disposal issues, and as a result, developing eco-friendly and bio-based nanocomposites as alternatives have motivated academic and industrial research. We report here on our effort to develop a transparent nanocomposite-based packaging film comprised of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and functionalized cellulose nanocrystals (cellulose nanocrystal methyl ester, CNC-me). The resultant CNC-me with hydrophobic ester groups are uniformly dispersed in PHBV without the aid of a compatibilizer or surfactant. Therefore, both the crystallization temperature and crystallinity of the PHBV matrix were increased due to the heterogeneous nucleating effect of CNC-me. With an increase of CNC-me concentration, significant improvements in mechanical performance, thermal stability, barrier and migration properties were achieved, which were ascribed to the improved interfacial interaction and increased crystallinity. Compared to neat PHBV, the tensile strength and maximum decomposition temperature (Tmax) of the nanocomposites all achieved their maximum values at loading levels of 20 wt% CNC-me. Meanwhile the overall migration levels in both non-polar and polar simulants were well below the limits required by the current legislative standards for food packaging materials. | |
11/4/14 12:00:00 AM | |
Link to Article | |
5.1.8 | (Biodegradable) composites with cellulose |
Improving tensile strength and moisture barrier properties of gelatin using microfibrillated cellulose | |
Microfibrillated cellulose isolated from bagasse was used to prepare novel nanocomposites using cross-linked gelatin as a biodegradable polymer matrix. Microfibrillated cellulose loadings up to 25% (weight percent) were used. The prepared nanocomposites were characterized regarding their wet and dry tensile strength, water sorption, and water vapor permeability. Nanocomposites’ surfaces were examined by scanning electron microscopy; the scanning electron microscopy images indicated homogeneous distribution of microfibrillated cellulose in the gelatin matrix. Microfibrillated cellulose improved wet and dry maximum tensile stress and modulus of cross-linked gelatin but resulted in a decrease of its strain at break. Microfibrillated cellulose did not affect the water absorption of cross-linked gelatin but significantly improved its moisture barrier property. | |
7/1/13 12:00:00 AM | |
Link to Article | |
5.1.9 | (Biodegradable) composites with cellulose |
Lignin Redistribution for Enhancing Barrier Properties of Cellulose-Based Materials | |
Renewable cellulose-based materials have gained increasing interest in food packaging because of its favorable biodegradability and biocompatibility, whereas the barrier properties of hydrophilic and porous fibers are inadequate for most applications. Exploration of lignin redistribution for enhancing barrier properties of paper packaging material was carried out in this work. The redistribution of nanolized alkali lignin on paper surface showed excellent water, grease, and water vapor barrier. It provided persisted water (contact angle decrease rate at 0.05°/s) and grease (stained area undetectable at 72 h) resistance under long-term moisture or oil direct contact conditions, which also inhibited the bacterial growth to certain degree. Tough water vapor transmission rate can be lowered 82% from 528 to 97 g/m2/d by lignin redistribution. The result suggests that alkali lignin, with multiple barrier properties, has great potential in bio-based application considering the biodegradability, biocompatibility, and recyclability. | |
11/22/19 12:00:00 AM | |
Link to Article | |
5.1.10 | (Biodegradable) composites with cellulose |
Morphological, barrier and mechanical properties of films from poly (butylene succinate) reinforced with nanocrystalline cellulose and chitin whiskers using melt extrusion | |
Nanocomposites from biodegradable poly (butylene succinate) (PBS), blended with nanofillers chitin whiskers (CHW, 1–5%) and nanocrystalline cellulose (NCC, 1–5%), were synthesized using melt extrusion. Morphological studies using transmission electron microscopy showed the dispersion of nanofillers in the polymer matrix. The nanofillers restricted the mobility of polymer chains, and promoted nucleation and recrystallization of polymer as reflected by increase in degree of crystallinity (Xc) from 65.9 to 75.6%. Addition of NCC and CHW increased the tensile strength of PBS based films from 23.2 MPa to 32.9 MPa and 43.6 MPa, respectively. Decrease in oxygen transmission rate of PBS films from 737.7 to 280 cc/m2/day was observed by adding 3% NCC, which further reduced to 23.8 cc/m2/day by adding compatibilizer methylene diphenyl diisocyanate (MDI, 4%). Water vapor transmission rate of PBS films reduced from 83.8 to 49.4 g/m2/day with 3% NCC addition and addition of 4% MDI further reduced it to 30.8 g/m2/day. This research suggested potential of NCC and CHW as nanofillers for enhancement of mechanical and barrier properties of PBS based films used in biodegradable food packaging applications. | |
8/1/19 12:00:00 AM | |
Link to Article | |
5.1.11 | (Biodegradable) composites with cellulose |
Nanostructured biocomposites from aliphatic polyesters and bacterial cellulose | |
Abstract The fast depletion of fossil fuel reserves, global warming and environmental problems caused by non-biodegradable plastic materials as well as the high toxicity of some synthetic polymers that prevents their use in packaging or medical applications are the main reasons for a greener and more sustainable approach. There is also an imperative demand from the medical sector for more advanced materials with both biocompatibility and specialized functionalities to be used in living systems. High expectations arise from polymers obtained from renewable sources: poly(lactic acid) (PLA), polyhydroxyalkanoates (PHA), poly(butylene succinate) (PBS) and their blends, which are relevant materials for both biomedical and engineering fields. Moreover, bacterial cellulose (BC) has excellent properties and very broad application opportunities. Therefore, considering that these promising biomaterials will play an active role in the future, this review covers the progress made in the study of aliphatic polyesters/BC nanocomposites from the perspective of nanostructure–property relationship. New approaches to obtain aliphatic polyesters/BC nanocomposites with tailored mechanical properties and inherent biocompatibility are also summarized. The updated information from this review will help identifying new directions and strategies to design biocomposites for medical field and other applications. | |
12/1/16 12:00:00 AM | |
Link to Article | |
5.1.12 | (Biodegradable) composites with cellulose |
PLA-PHB/cellulose based films: Mechanical, barrier and disintegration properties | |
Abstract Nanocomposite films based on poly(lactic acid)-poly(hydroxybutyrate) (PLA-PHB) blends and synthesized cellulose nanocrystals (CNC) or surfactant modified cellulose nanocrystals (CNCs), as bio-based reinforcement, were prepared by melt extrusion followed by film forming. The obtained nanocomposites are intended for short-term food packaging. Thus, the mechanical, optical, barrier and wettability properties were studied. Functionalized CNCs contribute to enhance the interfacial adhesion between PLA and PHB, leading to improved mechanical stiffness and increased film stretchability. The synergic effects of the PHB and CNCs on the PLA barrier properties were confirmed by increases in oxygen barrier properties and reductions in surface wettability of the nanocomposites. In addition, the measurements of the viscosity molecular weight for ternary systems showed practically no degradation of PLA and smaller degradation of PHB during processing due to nanocrystal presence. The disintegration process in composting conditions of PLA was delayed by the addition of PHB, while CNC speeded it up. PLA-PHB-CNCs formulations showed enhanced mechanical performance, improved water resistance, reduced oxygen and UV-light transmission, as well as appropriate disintegration in compost suggesting possible applications as packaging materials. | |
9/1/14 12:00:00 AM | |
Link to Article | |
5.1.13 | (Biodegradable) composites with cellulose |
Preparation and Characterization of Modified Cellulose Fiber-Reinforced Polyvinyl Alcohol/Polypyrrolidone Hybrid Film Composites | |
In this work, cellulose was modified by using 2-(trifluromethyl)benzoylchloride by base catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and packaging applications. | |
8/1/12 12:00:00 AM | |
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5.1.14 | (Biodegradable) composites with cellulose |
Preparation and Properties of Biodegradable Film Composites Using Modified Cellulose Fibre-Reinforced with PVA | |
Cellulose has a potential to become a key resource in the development of biodegradable film composites. In this work, cellulose was modified by using 2-(Trifluromethyl)benzoylchloride by base-catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by film casting method using modified cellulose with Poly(vinyl alcohol) in different compositions. The film composites were characterized by mechanical, moisture absorption, gas barrier, and biodegradable properties. Obtained films have shown transparency and flexibility and displayed good mechanical properties. Film composites also showed good biodegradability. Better barrier properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After evaluating these properties of film composites, we came to conclusion that these biocomposites can be used to membrane and packaging applications. | |
1/1/12 12:00:00 AM | |
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5.1.15 | (Biodegradable) composites with cellulose |
Preparation method of environment-friendly degradable high-resistance and high-transparency composite film | |
The invention relates to the field of packaging materials and discloses a preparation method of an environment-friendly degradable high-resistance and high-transparency composite film. The preparationmethod comprises the following steps: (1) preparing a cellulose aqueous dispersion solution; (2) preparing a nanoclay suspension solution; (3) preparing nano-cellulose/PVA/nanoclay composite liquid;(4) carrying out standing defoaming on the nano-cellulose/PVA/nanoclay composite liquid, pouring the nano-cellulose/PVA/nanoclay composite liquid into a mold for leveling, and carrying out vacuum drying, so as to obtain a nano-cellulose/PVA/nanoclay composite film; and (5) putting the composite film into acyl chloride/petroleum ether mixed liquid for immersion treatment, and heating to react, so as to finish acylating chlorination hydrophobic treatment of the composite film. The composite film material prepared by virtue of the preparation method has excellent oxygen-water steam barrier property and mechanical property and good biodegradability, and the light transmittance reaches up to 89%, so that the composite film material has wide commercial application potentials in the fields of food fresh-keeping packages, drug packages, environment-friendly degradable packaging materials and the like. | |
11/27/18 12:00:00 AM | |
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5.1.16 | (Biodegradable) composites with cellulose |
Preparation method of graphene oxide/nano cellulose/polyvinyl alcohol composite film | |
The invention relates to a preparation method of a graphene oxide/nano cellulose/polyvinyl alcohol composite film. The method aims to solve the problems of poor mechanical properties and poor barrier properties of the existing degradable polyvinyl alcohol packaging film. The method comprises the following steps: 1. preparing nano cellulose; 2. preparing graphene oxide; 3. preparing a nano cellulose/polyvinyl alcohol mixed solution; 4. preparing a graphene oxide solution; and 5. preparing the composite film. The composite film has favorable mechanical properties; the tensile strength can reach 101.49 MPa which is enhanced by 42.4% as compared with the PVA (polyvinyl alcohol) film; the oxygen barrier property is enhanced by 2.08 times as compared with the pure PVA film; the thermal decomposition temperature is enhanced by 10-20 DEG C; and the composite film has higher light transmittance. The method belongs to the field of preparation of composite packaging films. | |
5/24/17 12:00:00 AM | |
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5.1.17 | (Biodegradable) composites with cellulose |
Preparation of acylated microcrystalline cellulose using olive oil and its reinforcing effect on poly(lactic acid) films for packaging application | |
A novel poly(lactic acid) (PLA) based composite, reinforced by microcrystalline cellulose (MCC) was prepared. MCC was modified by esterification reaction using olive oil for improving the compatibility with PLA matrix. The acylated microcrystalline cellulose (AMCC) exhibited reduced polarity in comparison to unmodified MCC. AMCC/ PLA composite films were prepared using solvent casting technique. The effects of the MCC surface modification on morphological, mechanical, physical, thermal, biodegradability and barrier properties of the PLA based MCC composites were studied. FTIR analysis confirmed acylation reaction of MCC. Scanning electron microscopy analysis exhibited a uniform distribution of AMCC in PLA matrix. Barrier properties of AMCC based composites were improved as compared to MCC based composites. The tensile strength and tensile modulus of composite films (at 2 wt.% AMCC) were improved about 13% and 35% as much as those of the pure PLA films, respectively. These biodegradable composite films can be a sustainable utilization of olive oil and microcrystalline cellulose in the food packaging application. | |
3/1/18 12:00:00 AM | |
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5.1.18 | (Biodegradable) composites with cellulose |
Rapid degradation type soybean protein simulation plastic film and preparation method thereof | |
The invention discloses a rapid degradation type soybean protein simulation plastic film and a preparation method thereof and belongs to the processing field of biological materials and food packaging technologies. The preparation method of the soybean protein simulation plastic film which can be rapidly degraded and has a certain mechanical strength, elasticity, gas barrier property and water tightness is provided. The soybean protein simulation plastic film is prepared from 2-4% of soybean separation protein, 1.5-2.5% of polyvinyl alcohol, 2-3% of nano-crystalline cellulose and 2% of plasticizer. The nano-crystalline cellulose effectively increases the degradation speed of film materials and improves the mechanical performance of the film materials; the plasticizer is added so that the soybean protein, polyvinyl alcohol and the nano-crystalline cellulose can form a more compact and uniform three-dimensional net structure, and various properties of plastics can be highly simulated. The degradation time of the film ranges from 2 months to 7 months. The simulation plastic film is simple in preparation technology, is convenient to operate, free of pollution to the environment and good in biological compatibility and biodegradability, the requirement for environment friendliness is met, and the plastic film can be widely applied to the food packaging field. | |
3/23/16 12:00:00 AM | |
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5.1.19 | (Biodegradable) composites with cellulose |
Reinforcement of wet milled jute nano/micro particles in polyvinyl alcohol films | |
Textile industry generate significant amount of waste fibres in form of short lengths during mechanical processing. However these short fibres possess excellent properties suitable for many other applications. The objective of this work was to use them for the preparation of nanoparticles/nanofibres as fillers in biodegradable composite applications such as food packaging, agriculture mulch films, automotive plastics, etc. The present paper concerns with jute fibres as a source of nanocellulose for reinforcement of PVA mulch films. Jute fibres were first refined to micro/nanoscale particles in form of nanofibrillar cellulose (NFC) by high energy planetary ball milling process in dry and wet condition. Wet milling was observed more efficient than dry milling in terms of unimodality of size distribution with reduction in size below 500 nm after milling for 3 hours. Later the obtained particles were used as fillers in Poly vinyl alcohol (PVA) films and their reinforcement evaluated based on thermal properties. It was observed that glass transition temperature (Tg) of PVA films improved from 84.36 °C to 95.22 °C after addition of 5 % jute particles without affecting % crystallinity and melting temperature (T m) of PVA. Dynamic mechanical analysis of composite films with 5 % jute particles showed higher value of 14×108 Pa for storage modulus in comparison to 9×108 Pa of neat composite film. The percolation effect was observed more above glass transition temperature which consequently resulted in improved transfer of stiffness from jute particles to PVA matrix above 50 °C. The percolation phenomena also explained the improvement in thermal stability by 10 °C for every increased loading of jute particles due to formation of hydrogen bonds with PVA matrix. | |
1/1/13 12:00:00 AM | |
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5.1.20 | (Biodegradable) composites with cellulose |
Study of disintegrability in compost and enzymatic degradation of PLA and PLA nanocomposites reinforced with cellulose nanocrystals extracted from Posidonia Oceanica | |
Abstract Nanocomposite films based on poly(lactic acid) (PLA) reinforced with cellulose nanocrystals extracted from Posidonia Oceanica plant were prepared by solvent casting method containing 1 or 3%wt of cellulose nanocrystals unmodified (CNC) and modified using a commercial surfactant (s-CNC). The modification improves the dispersion of CNC into the matrix. Enzymatic degradation using efficient enzyme proteinase K and disintegrability in composting conditions were considered to gain insights into the post-use degradation processes of the produced formulations. Results of visual, morphological and thermal analysis of enzymatic degradation studies confirmed that the selected enzyme preferentially degraded amorphous regions with respect of crystalline ones, while the crystallinity degree of the nanocomposite films increased during enzymatic degradation, as a consequence of enzyme action. The disintegration in compositing conditions of different formulations was also investigated by means of visual and morphological analysis. The disintegrability in compost conditions showed that the formulations disintegrated in less than 14 days, in addition it has been proved that CNC modified with surfactant were able to promote the disintegration behaviour. The production of PLA based nanocomposites incorporating cellulose extract from marine wastes suggested the potential application of the proposed material for short-term food packaging with low environmental impact. | |
11/1/15 12:00:00 AM | |
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5.1.21 | (Biodegradable) composites with cellulose |
Synthesis and characterization of methylcellulose/PVA based porous composite | |
Abstract The synthesis of methylcellulose (MC) from chemically purified cellulose extracted from sugarcane bagasse was carried out with dimethyl sulfate (DMS) in the presence of sodium hydroxide and acetone as solvent under heterogeneous conditions and the degree of substitution (DS) was determined as 1.44. 3D porous composite of methylcellulose/polyvinyl alcohol (MC/PVA) was prepared by freeze drying process. The synthesized products were characterized by FE-SEM, FTIR, 1 H NMR and XRD. Porosity was calculated as 86% and the binary image, histogram of pores distribution of MC/PVA porous composite were investigated by ImageJ processing technique which shows the roughness of the topographical structure. Synthesized methylcellulose enhances the value to this abundant agro-industrial residue and may extend its range of biomedical applications. | |
5/1/12 12:00:00 AM | |
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5.1.22 | (Biodegradable) composites with cellulose |
Transparent and flexible amorphous cellulose-acrylic hybrids | |
Abstract Amorphous cellulose and poly(methyl methacrylate) (PMMA) blends in the form of free standing transparent hybrid films were prepared by dissolving both polymers in trifluoroacetic acid (TFA). Ultraviolet–visible (UV–vis) measurements indicated that the transparency of the films was always maintained regardless of cellulose-PMMA proportions. In addition, Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) measurements were carried out in order to characterize the chemical composition, intermolecular interactions and the crystallinity of the hybrid films. Thermo-gravimetric analysis (TGA), differential scanning calorimeter (DSC) and tensile test measurements demonstrated that amorphous cellulose improved the thermal and mechanical properties of PMMA considerably. Scanning electron microscope (SEM) and atomic force microscopy (AFM) measurements showed that hybrid films had no micron scale phase separation or segregation, resulting in highly uniform and homogenous miscibility between amorphous cellulose and PMMA. The wetting characteristics of the hybrid films were also studied by water contact angle measurements. Hybrid films showed better water barrier properties in comparison to commercial paper packaging. Furthermore, the hybrid films exhibited relative high dissolution resistance to common organic solvents, which dissolve PMMA completely. Considering the recent interest in polymer blends based on natural and synthetic macromolecules, these new transparent hybrids can have various potential applications particularly in general packaging and biomedical technologies. | |
3/1/16 12:00:00 AM | |
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5.1.23 | (Biodegradable) composites with cellulose |
Tunable gas barrier properties of filled-PCL film by forming percolating cellulose network | |
Abstract Herein, a three-dimensional percolating cellulose nanocrystal network has been successfully entangled into a poly(caprolactone) (PCL) film to prepare fully biodegradable bio-nanocomposites. To strongly assembly the reinforcing dense cellulose phase and PCL chains and limit the incompatibility effect, the cellulose surface was chemically modified using a long-chain isocyanate as grafting agent. Structural effects are highlighted through gas transport examination using several diffusing probes. A peculiar and unexpected behavior is evidenced: both permeability and diffusivity increased, whereas solubility is reduced, compared to the unfilled PCL film. One can suspect that the formation of the reinforcing cellulose network and its anchoring to PCL chains are the cause of structural defects facilitating the gas transfer localized in interfacial regions. The resulting structure of the film plays a main role on gas barrier performances compared to the change in crystallinity and tortuosity effect induced by rod-like nanoparticles. | |
2/1/18 12:00:00 AM | |
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5.1.24 | (Biodegradable) composites with cellulose |
BIODEGRADABLE POLYESTER RESIN COMPOSITION, BIODISINTEGRABLE RESIN COMPOSITION, AND MOLDED OBJECTS OF THESE | |
The present invention [I] relates to a biodegradable polyester resin composition comprising an aliphatic polyester resin, a polycaprolactone, and inorganic additives, in which the ratio of the aliphatic polyester resin with respect to the polycaprolactone is 100 parts by weight/1-200 parts by weight and, the ratio of total amount of the aliphatic polyester resin and the polycaprolactone with respect to the inorganic additives is 95-50% by weight/5-50% by weight. The present invention [II] relates to a biodegradable throw-away glove obtained by T-die molding a polyester resin composition in which 1-200 parts by weight of a polycaprolactone is mixed with 100 parts by weight of an aliphatic polyester resin to obtain a film having thickness of 40 µm, and two layers of the film are doubled up to heat-seal into a glove-shape, and circumferential portions are cut off. The present invention [III] relates to a biodegradable stake molded from a polyester resin composition in which 1-200 parts by weight of a polycaprolactone is mixed with 100 parts by weight of an aliphatic polyester resin, and which may contain fertilizers and/or chemicals at an inside portion thereof. The present invention [IV] relates to a protecting material for plants in which there is molded into a net-like shape a polyester resin composition obtained by formulating 1-200 parts by weight of a polycaprolactone and 5-100 parts by weight of talc with 100 parts by weight of an aliphatic polyester resin, and which is wound around a trunk of trees, and prevents an injury eaten by animals. The present invention [V] relates to a biodegradable tape which comprises molding a lactone resin alone or a lactone-contained resin composition in which the lactone resin is formulated with other biodegradable resins and/or additives for resins, which is excellent in degradability, moldability, and mechanical properties, and which is employed as a tape for wrapping-packing and a pressure sensitive adhesive tape, etc. The present invention [VI] relates to a biodegradable card characterized by employing as a base material a biodegradable resin composition layer comprising 85-5% by weight of a polylactic acid-based resin (A), 5-50% by weight of an aliphatic polyester resin (B), and 10-45% by weight of a polycaprolactone-based resin (C) (total of the (A)+(B)+(C) is 100% by weight) and, further 5-300 parts by weight of fillers (D) based on 100 parts by weight of the total of the (A)+(B)+(C). The present invention [VII] relates to a biodegradable laminated film obtained by laminating a biodegradable resin layer with papers, etc., and the biodegradable resin layer is composed of an aliphatic polyester resin alone which is a succinic acid-1,4-butanediol polyester, a succinic acid- ethyleneglycol polyester, or a succinic acid/adipic acid-1,4-butanediol copolyester, or composed of the aliphatic polyester resin and the polycaprolactone. The present invention [VIII] relates to a biodegradable laminated film in which there are laminated at least two different kinds of biodegradable resin layers, and relates to a biodegradable film for agriculture. The present invention [IX] relates to a biodegradable multi-layers film or sheet comprising a layer (A) composed of a biodegradable aliphatic polyester resin composition which contains an aliphatic polyester having not relatively high biodegradability and an aliphatic polyester resin containing a urethane bond, however, which is more excellent in biodegradability than themselves, and a layer (B) composed of a lactone resin alone or a composition of the lactone resin with a biodegradable resin other than the lactone resin, in which the lactone resin is irradiated solely or together with at least one of other constructing components by ionizing radiation. The present invention [X] is to a biodegradable thin film having a film thickness of 5-25 µm, and which comprises a composition of an aliphatic polyester resin having a specified melt flow rate and melt tension with a polycaprolactone. The present invention [XI] relates a cushion sheet having great many of discontinuous cells, in which there is employed a biodegradable shrink film including a polycaprolactone irradiated by an ionizing radiation. The present invention [XII] relates to particle-state products on which there is coated a polycaprolactone irradiated by an ionizing radiation and, particularly, it relates to a coated fertilizer, coated agricultural chemicals, or microcapsule for carbonless copy paper which have a biodegradable thin layer and an excellent storage stability. The present invention [XIII] relates to particle-state fertilizers on which there is coated a biodegradable coating layer including a biodegradable polylactone. The present invention [XIV] relates to a biodisintegrable resin composition which comprises a lactone resin having a specified composition, an aliphatic polyester resin, a fatty acid amide, and a thermoplastic resin having a high impact strength and, further, optionally, in which there are added a liquid lubricant, finely-powdered silica, and talc.
A biodegradable polyester resin composition comprising 100 parts by weight of an aliphatic polyester resin, 1-200 parts by weight of a polycaprolactone, and optionally, inorganic additives, wherein the ratio of total amount of the aliphatic polyester resin and the polycaprolactone with respect to the inorganic additives is 95-50% by weight/5-50% by weight in the case of containing inorganic additives. A biodegradable polyester resin composition as claimed in claim 1, wherein a dicarboxylic acid component includes succinic acid and/or adipic acid, and a diol component includes ethyleneglycol and/or 1,4-butanediol in said aliphatic polyester resin. A biodegradable polyester resin composition as claimed in claim 2, wherein said aliphatic polyester resin is a resin in which an aliphatic polyester resin is highly-polymerized by a diisocyanate compound. A biodegradable polyester resin composition as claimed in claim 1, wherein said inorganic additives are talc. A biodegradable film which comprises molding a polyester resin composition as claimed in any one of claims 1-4. A biodegradable throw-away glove which comprises a biodegradable film as claimed in claim 5. A biodegradable throw-away glove as claimed in claim 6, wherein said biodegradable film is doubled up, said doubled up biodegradable film is formed into a glove-shape by adhesion, and unnecessary portions are cut off. A biodegradable throw-away glove as claimed in claim 7, wherein said adhesion is conducted by heat-sealing. A biodegradable throw-away glove as claimed in claim 6, wherein said glove is employed for gardening, for food processing-handling, for handling medical devices, for working in a clean room. A biodegradable stake which comprises molding a polyester resin composition as claimed in any one of claims 1-4. A biodegradable stake as claimed in claim 10, wherein said stake contains fertilizers and/or chemicals therein. A biodegradable stake as claimed in any one of claims 10-11, wherein said stake is employed for agriculture, and civil engineering or construction. A protecting material for plants which comprises molding a polyester resin composition as claimed in any one of claims 1-4. A protecting material for plants as claimed in claim 13, wherein said material is molded into a net or a sheet. A biodegradable tape which comprises molding a polyester resin composition as claimed in any one of claims 1-4. A biodegradable tape as claimed in claim 15, wherein unevens are formed on one surface or both surfaces of said tape, and said tape is employed for wrapping or packing. A biodegradable tape as claimed in claim 15, wherein at least one of a pressure sensitive adhesive layer, a releasing agent layer, or a heat sealing layer is formed on one surface or both surfaces of said tape. A biodegradable card characterized by employing as a base material a biodegradable resin composition layer comprising 85-5% by weight of a polylactic acid-based resin (A), 5-50% by weight of an aliphatic polyester resin (B), and 10-45% by weight of a polycaprolactone-based resin (C) (total of the (A)+(B)+(C) is 100% by weight) and, further 5-300 parts by weight of fillers (D) based on 100 parts by weight of the total of the (A)+(B)+(C). A biodegradable card as claimed in claim 18, wherein a molecular weight is 30,000-200,000 in said polylactic acid-based resin (A). A biodegradable card as claimed in claim 18, wherein a molecular weight is 40,000-200,000 in said aliphatic polyester resin (B). A biodegradable card as claimed in claim 18, wherein a molecular weight is 40,000-200,000 in said polycaprolactone-based resin (C). A biodegradable card as claimed in claim 18 or 19, wherein said polylactic acid-based resin (A) is a polylactic acid homopolymer. A biodegradable card as claimed in claim 18, wherein said fillers (D) are titanium oxide, calcium carbonate, mica, calcium silicate, a white carbon, asbestos, china clay (calcined), glass fibers, or a mixture thereof. A biodegradable card as claimed in any one of claims 18-23, wherein a magnetic recording layer and/or a thermally-sensitive recording layer are formed on said biodegradable resin composition layer which is a base material. A biodegradable laminate comprising a biodegradable resin layer (1) composed of an aliphatic polyester resin alone or a lactone resin and the aliphatic polyester resin and at least one of a sheet-like material (2) selected from the group consisting of paper, a pulp sheet, and a cellulose-based film. A biodegradable laminate as claimed in claim 25, wherein a dicarboxylic acid component in said aliphatic polyester resin is composed of succinic acid and/or adipic acid, and a diol component is composed of ethyleneglycol and/or 1,4-butanediol. A biodegradable laminate as claimed in claim 26, wherein said aliphatic polyester resin is a resin in which an aliphatic polyester resin is highly- polymerized by an aliphatic diisocyanate compound. A biodegradable laminate as claimed in claim 25, which comprises 100-20% by weight of said aliphatic polyester resin and 0-80% by weight of a polycaprolactone (total of the aliphatic polyester resin and the polycaprolactone is 100% by weight). A biodegradable laminate as claimed in claim 25, wherein said biodegradable resin further contains additives for resins. A biodegradable laminated film comprising laminating a biodegradable resin layer (1) with a biodegradable resin layer (2) which is different from the biodegradable resin layer (1), in which total of the layers is composed of at least two layers. A biodegradable laminated film as claimed in claim 30, wherein said biodegradable resin layer (1) or said biodegradable resin layer (2) is composed of at least one resin selected from the group consisting of an aliphatic polyester resin, a polycaprolactone, a cellulose ester, a polypeptide, a polyvinylalcohol, a polyamide, and a polyamide ester. A biodegradable laminated film as claimed in any one of claims 30-31, wherein said biodegradable resin layer (1) is composed of a polycaprolactone, and said biodegradable resin layer (2) is composed of at least one resin selected from the group consisting of a polylactic acid-based polyester, a polyglycol acid- based polyester, a succinic acid-1,4-butanediol polyester, a succinic acid- ethyleneglycol polyester, a succinic acid/adipic acid-1,4-butanediol copolyester, and an isocyanate-modified polyester thereof. A biodegradable laminated film as claimed in any one of claims 30-32, wherein said biodegradable resin layer (1) and said biodegradable resin layer (2) comprise coextrusion. A biodegradable laminated film as claimed in any one of claims 30-33, wherein tear strength in said biodegradable laminated film is higher than that in a single layer film composed of said biodegradable resin layer (1), said biodegradable resin layer (2), and biodegradable resin layer (3) based on same thickness, respectively. A biodegradable film for agriculture which comprises a biodegradable laminated film as claimed in any one of claims 30-34. A biodegradable multilayer film or sheet comprising a layer (A) composed of a biodegradable aliphatic polyester resin composition in which 1-200 parts by weight of a polycaprolactone is formulated with 100 parts by weight of the aliphatic polyester resin, and a layer (B) composed of a composition of a polycaprolactone alone or a composition of the polycaprolactone with a biodegradable resin other than the polycaprolactone, said polycaprolactone in the layer (B) is characterized by irradiating solely or together with at least one of other constructing components by ionizing radiation. A biodegradable multilayer film or sheet as claimed in claim 36, wherein said layer (B) is sandwiched between two layers of said layer (A). A biodegradable multilayer film or sheet as claimed in claim 36, wherein a branched structure is introduced into said polycaprolactone irradiated by ionizing radiation, or gel fraction is 0.01-90% therein. A biodegradable multilayer film or sheet as claimed in claim 36, wherein a dicarboxylic acid component includes succinic acid and/or adipic acid, and a diol component includes ethyleneglycol and/or 1,4-butanediol in said aliphatic polyester resin. A biodegradable multilayer film or sheet as claimed in claim 36, wherein said aliphatic polyester resin is a resin in which a polyester resin is highly- polymerized by an aliphatic diisocyanate compound. A biodegradable multilayer film or sheet as claimed in claim 36, wherein said biodegradable resin other than the polycaprolactone is an aliphatic polyester, a biodegradable cellulose ester, a polypeptide, a polyvinyl alcohol, starch, cellulose, carrageenan, chitin-chitosan components, or a mixture thereof, etc. A biodegradable multilayer film or sheet as claimed in claim 36, wherein said polycaprolactone alone or a composition of the polycaprolactone with said biodegradable resin other than the polycaprolactone further includes a fatty acid amide and/or a finely-powdered silica. A biodegradable film which is composed of a composition of an aliphatic polyester resin with a polycaprolactone, in which the thickness of the film is 5-25 µm, and which is composed of any one of the compositions (1)-(3) described below, (1) the aliphatic polyester resin has a melt tension of not less than 2 g and a melt flow rate of 1-9 g/10 minutes, and the polycaprolactone is a linear chain type polycaprolactone, (2) the polycaprolactone has a melt tension of not less than 2 g and a melt flow rate of 1-9 g/10 minutes, and the aliphatic polyester resin is a linear chain type aliphatic polyester resin, or (3) the composition has a melt tension of not less than 2 g and a melt flow rate of 1-9 g/10 minutes. A biodegradable film as claimed in claim 43, wherein said aliphatic polyester resin (1) is a polyester resin containing a structural unit composed of an aliphatic dicarboxylic acid, an aliphatic diol, 3 or more functional aliphatic polycarboxylic acid and/or an aliphatic polyol or a polyester resin composed of an aliphatic dicarboxylic acid and an aliphatic diol, and which is modified by a diisocyanate and/or a 3 or more functional polyisocyanate, said polycaprolactone (2) is a crosslinked polycaprolactone or a product obtained by a polymerization using 3 or more functional polyol as an initiator, or said composition (3) is a mixture of the (1) with (2). A biodegradable film as claimed in any one of claims 43-44, wherein said aliphatic polyester resin is a polyester resin containing a structural unit composed of succinic acid and/or adipic acid as a dicarboxylic acid component and ethylene glycol and/or 1,4-butanediol as a diol component. A biodegradable film as claimed in any one of claims 43-45, wherein ratio of said polycaprolactone with respect to said aliphatic polyester resin is 70/30-5/95% by weight (total of both is 100% by weight). A biodegradable film as claimed in any one of claims 43-46, wherein said film is monoaxially or biaxially stretched. A cushion sheet having discontinuous cells in which an embossed film (2) having a large number of projections (3) over all surface of the film is laminated with a plain base film (1) and/or the embossed film (2), characterized in that the embossed film (2) and the plain base film (1) are formed by a polycaprolactone alone or a composition of the aliphatic polyester resin with the polycaprolactone, and said polycaprolactone is irradiated solely or together with at least one of other constructing components by an ionizing radiation. A cushion sheet having discontinuous cells in which an embossed film (2) having a large number of projections (3) over all surface of the film is laminated with a plain base film (1) and/or the embossed film (2), characterized in that the embossed film (2) and/or the plain base film (1) is composed of a layer (A) which is composed of a biodegradable polyester resin composition in which 1-200 parts by weight of a polycaprolactone is formulated with 100 parts by weight of an aliphatic polyester resin and a layer (B) composed of a polycaprolactone alone or a composition of the aliphatic polyester resin with the polycaprolactone, and said polycaprolactone is irradiated solely or together with at least one of other constructing components by an ionizing radiation. A cushion sheet having discontinuous cells as claimed in any one of claims 48-49, wherein said polycaprolactone/said aliphatic polyester resin is (70-5)% by weight/(30-95)% by weight (total of both is 100% by weight) in said composition of the aliphatic polyester resin with said polycaprolactone irradiated by an ionizing radiation. A cushion sheet having discontinuous cells as claimed in any one of claims 48-49, wherein said aliphatic polyester resin contains succinic acid and 1,4-butanediol. A cushion sheet having discontinuous cells as claimed in any one of claims 48-49, wherein a gel fraction is 0.01-10% in said polycaprolactone irradiated by an ionizing radiation. A particle-state article having a degradable thin layer characterized in that the surface of the particle-state article is coated by a polycaprolactone alone or a mixture of the polycaprolactone with at least one kind selected from the group consisting of a natural resin, a cellulose acetate resin, a biodegradable cellulose ester, a biodegradable aliphatic polyester, an olefin polymer, a copolymer containing an olefin, a polyvinylidene chloride polymer, a copolymer containing vinylidene chloride, a diene-based polymer, waxes, a petroleum resin, oils & fats and a modified product therefrom with other coating agents, and said polycaprolactone is irradiated solely or together with at least one of other constructing components by an ionizing radiation. A particle-state article having a degradable thin layer as claimed in claim 53, wherein said particle-state article having a degradable thin layer is a coating fertilizer, coating agricultural chemicals, or microcapsule for carbonless copy paper. A particle-state article having a degradable thin layer as claimed in claim 53, wherein a branched structure is introduced into said polycaprolactone irradiated by an ionizing radiation, or gel fraction is 0.01-90% therein. A particle-state article having a degradable thin layer as claimed in claim 53, wherein said biodegradable cellulose ester is a biodegradable cellulose ester containing a cellulose acetate having an average substituted group of 1.0-2.15, an average polymerization degree of 50-250, an equivalent ratio of an alkali metal or alkali earth metal with respect to amount of sulfuric acid remained of 0.1-1.1. A particle-state article having a degradable thin layer as claimed in claim 53, wherein said aliphatic polyester is a polyester from a linear chain or branched chain aliphatic diol having a carbon number of 1-10 and a branched chain aliphatic dicarboxylic acid having a carbon number of 1-10, or a polyester from a branched chain aliphatic hydroxylcarboxylic acid having a carbon number of 1-10. A particle-state article having a degradable thin layer as claimed in claim 53, wherein weight ratio of said polycaprolactone with respect to said other coating agents is (50-100)% by weight/(50-0)% by weight (total of both is 100% by weight). A particle-state composition for agriculture and gardening in which a mixture of a polycaprolactone with petroleum resins and/or rosins is coated on the surface of a particle-state fertilizer. A particle-state composition for agriculture and gardening as claimed in claim 59, wherein said polycaprolactone is mixed in weight ratio of 20-70%. A particle-state composition for agriculture and gardening as claimed in any one of claims 59-60, wherein a number average molecular weight is 500-200,000 in said polycaprolactone. A particle-state composition for agriculture and gardening as claimed in any one of claims 59-61, wherein moisture permeability is not more than 1,000 g/m2-day-1 atm in said coating layer after coating. A biodisintegrable resin composition having comprising 100 parts by weight of a biodegradable resin composition and 5-20 parts by weight of a thermoplastic resin, said biodegradable resin composition is composed of 5-70 parts by weight of a polycaprolactone and 95-30 parts by weight of an aliphatic polyester resin. A biodisintegrable resin composition as claimed in claim 63, wherein said thermoplastic resin is a rubber-modified styrene-based resin. A biodisintegrable resin composition as claimed in claim 64, wherein said rubber-modified styrene-based resin is a rubber-modified styrene-based graft copolymer having rubber content of 1-20% by weight. A biodisintegrable resin composition as claimed in claim 63, wherein said biodegradable resin composition further contains at least any one of 0-2-5 parts by weight of a fatty acid amide, 0.1-3 parts by weight of a liquid lubricant, 0.1-3 parts by weight of a finely-powdered silica, and 10-40 parts by weight of talc based on 100 parts by weight of total of said polycaprolactone and said aliphatic polyester resin. A biodisintegrable resin composition as claimed in claim 64, wherein said thermoplastic resin has a Dupon't impact strength of not less than 10 kgf- cm/cm2 (sheet thickness of 0.35mm). |
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5/28/99 12:00:00 AM | |
Link to Patent | |
5.1.25 | (Biodegradable) composites with cellulose |
FOODCONTAINER IMPERMEABLE TO OXYGEN, METHOD, USE AND PACKAGING MATERIAL. | |
Polymer blend for producing a packaging material with low gas permeability, **characterized in that** the polymer blend comprises polyvinyl alcohol (PVOH) and/or a PVOH copolymer as well as a further polymer, wherein - the mass- related mixing ratio lies in the range from 15 to 70 % w/w polyvinyl alcohol (PVOH) and/or a PVOH copolymer; and 30 to 85 % w/w of the further polymer, and - the further polymer is selected from the group consisting of polyethylene (PE), polypropylene (PP), and polystyrene (PS), or is a biodegradable polymer Polymer blend according to claim 1, wherein the biodegradable polymer is a plastic compostable according to EN 13432 and/or EN 14995. Polymer blend according to claim 1 or 2, wherein the biodegradable polymer is selected from the group consisting of aliphatic and aliphatic-aromatic polyesters, polyester amides, polylactic acids, polyhydroxy fatty acids, starch and derivatives, proteins, lignins, and cellulose derivatives. Polymer blend according to one of the claims 1 or 3, obtainable by mixing, fusing, and compacting polyvinyl alcohol (PVOH) and/or a PVOH copolymer and the further polymer, resulting in a homogenous mixture in the melt. Polymer blend according to claim 4, wherein the homogenous mixture can be produced by means of an extruder or an injection molding machine screw. Polymer blend according to claim 4 or 5, wherein the homogenous mixture can subsequently be subjected to granulation or a primary shaping process. Polymer blend according to one of the claims 1 to 6, wherein the polymer blend is present as a granulate material. Method for producing a polymer blend, particularly a polymer blend according to one of the claims 1 to 7, wherein the method comprises the following steps: (a) Mixing of polyvinyl alcohol (PVOH) and/or a PVOH copolymer and a further polymer, wherein the mass-related mixing ratio of the further polymer to PVOH and/or the PVOH copolymer lies in the range from 85:15 to 30:70; (b) fusing, mixing, and compacting of the mixture obtained in step (a) for achieving a homogenous mixture. Method according to claim 8, further comprising: (c) Extruding the homogenous mixture obtained in step (b). Method according to claim 9, further comprising: (d) Granulating the extrudate obtained in step (c). Method according to one of the claims 8 to 10, further comprising: (e) Primary shaping of the homogenous mixture, the extrudate, or the granulate material. Use of a polymer blend according to one of the claims 1 to 7 for producing a packaging material with low gas permeability. Use according to claim 12 for producing a packaging material by means of injection molding, deep-drawing and/or stretching. Use according to claim 12 or 13, wherein the gas permeability is 0.1 to 1 x 10-4 cm3/m2/day, particularly 0.15 to 0.9 x 10-4 cm3/m2/day, measured according to ISO 15105-2. Use according to one of the claims 11 to 14, wherein the packaging material is biodegradable, particularly compostable according to EN 13432 and/or EN 14995. Packaging material that is produced at least to some extent from a polymer blend according to one of the claims 1 to 7. Packaging material according to claim 16, produced by means of primary shaping, particularly by means of injection molding, deep-drawing and/or stretching. Packaging material according to claim 16 or 17, wherein the packaging material is biodegradable, particularly compostable according to EN 13432 and/or EN 14995. Packaging material according to one of the claims 16 to 18, wherein the packaging material has a gas permeability, particularly an oxygen permeability, from 0.1 to 1 x 10-4 cm3/m2/day, particularly from 0.15 to 0.9 x 10-4 cm3/m2/day, measured according to ISO 15105-2. Packaging material according to one of the claims 16 to 19, wherein the packaging material is a packaging material for food, particularly designed as a food container. |
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2/1/17 12:00:00 AM | |
Link to Patent | |
5.1.26 | (Biodegradable) composites with cellulose |
Polymeric film or coating comprising hemicellulose | |
A film forming composition and a polymeric film or coating comprising hemicellulose and at least one component selected from the group consisting of plasticizers, cellulose, and an oligomer or polymer, is disclosed, said polymeric film or coating further comprising at least one additive/reactant increasing the liquid/moisture resistance and mixed with and/or reacting with the hemicellulose and said at least one component before or in conjunction with the forming of the film or coating. The use of said film or coating is also disclosed. Further, a method for the manufacture of said polymeric film or coating is disclosed, as well as a method for improving the liquid/moisture resistance of hemicellulose. Said at least one additive/reactant increasing the liquid/moisture resistance is either a cross-linking agent or a hydrophobizing agent. In another preferred embodiment the additive is a 2:1 layered phyllosilicate. The additive forms a nanocomposite with the hemicellulose as a matrix. The hemicellulose/phyllosilicate nanocomposite reinforced material provides excellent liquid/moisture resistance. Heat treatment of all of the films increases their liquid/moisture resistance and reduces their oxygen permeability.
A liquid/moisture resistant polymeric film or coating for packaging comprising hemicellulose and at least one component selected from the group consisting of plasticizers, cellulose and an oligomer or polymer, said polymeric film or coating further comprising at least one additive/reactant increasing the liquid/moisture resistance, wherein the additive/reactant is a 2:1 layered phyllosilicate. A liquid/moisture resistant polymeric film or coating as claimed in claim 1, wherein said film or coating has a hemicellulose content in % by dry weight of 1-99 %, preferably 30-90 %, and most preferably 60-90 %. A liquid/moisture resistant polymeric film or coating as claimed in claim 1, wherein the film is a nanocomposite material comprising nanoparticulate platelets with the hemicellulose as a matrix. A liquid/moisture resistant polymeric film or coating as claimed in claim 3, wherein said 2:1 layered phyllosilicate is a clay mineral. A liquid/moisture resistant polymeric film or coating as claimed in claim 4, wherein said clay mineral is selected from the smectite group. A liquid/moisture resistant polymeric film or coating as claimed in any one of claims 3-5, wherein the 2:1 layered phyllosilicate content of the nanocomposite film or coating is between 0.1 and 15 weight percent, preferably between 2 and 8 weight percent. A liquid/moisture resistant polymeric film or coating as claimed in any one of claims 3-6, wherein at least one compound from a group of compounds, which have a strong affinity to the platelets, can bridge between the platelets and are soluble in a polar solvent, is intercalated or exfoliated in the 2:1 layered phyllosilicate. A liquid/moisture resistant polymeric film or coating as claimed in claim 7, wherein said compound is a polymer or an oligomer. A liquid/moisture resistant polymeric film or coating as claimed in claim 8, wherein said compound is selected from the group consisting of polyethylene oxide (PEO), polyvinyl alcohol (PVOH), poly(vinylacetate-vinylalcohol) P(VAc- VOH), polyacrylic acid (PAA), polymethacrylic acid (PMAA), polyvinylpyrolidone (PVp), polyacrylic amide (PAAm) and polymethacrylic amide (PMAAm) and copolymers thereof or biopolymers, e.g. starch, β-glucan, cellulose derivatives and chitosan. A liquid/moisture resistant polymeric film or coating as claimed in claim 9, wherein said compound is polyvinyl alcohol (PVOH) having a weight average molecular weight between 1 and 1000 kDa, preferably between 10 and 300 kDa, and wherein the polyvinyl alcohol (PVOH) content in the nanocomposite film or coating is up to 40 weight percent, preferably between 3 and 9 weight percent. Use of a polymeric film or coating according to any one of the preceding claims as an oxygen, aroma or grease barrier. A method for the manufacture of a polymeric film or a coating, comprising mixing hemicellulose with at least one component selected from the group consisting of plasticizers, cellulose and an oligomer or polymer, mixing and/or reacting the hemicellulose and said at least one component with at least one additive/reactant increasing the liquid/moisture resistance, at least partly solubilizing at least one of said hemicellulose, said at least one component and said at least one additive in water, said method further comprising said mixing or reacting being carried out before or in conjunction with the forming of the film or coating, and said solubilizing being carried out before or in conjunction with the forming of the film or coating, wherein the additive/reactant is a 2:1 layered phyllosilicate. A method for the manufacture of a film or coating comprising hemicellulose and having improved liquid/moisture resistance, comprising mixing said hemicellulose with at least one component selected from the group consisting of plasticizers, cellulose and an oligomer or polymer, said method further comprising the steps of - swelling a 2:1 layered phyllosilicate in a polar solvent; - adding an intercalating/exfoliating compound during or after the swelling of the 2:1 layered phyllosilicate, said compound having a strong affinity to platelets that form from the phyllosilicate, said compound further being able to bridge between the platelets and being soluble in the polar solvent; - adding intercalating/exfoliating hemicellulose in the 2:1 layered phyllosilicate, either by adding the hemicellulose to the resulting phyllosilicate/compound mixture, or by adding the hemicellulose as such or in a mixture of hemicellulose and compound during or after the swelling of the 2:1 layered phyllosilicate; and - forming the resulting mixture into a nanocomposite reinforced film or coating with the hemicellulose as a matrix. A method as claimed in claim 13, further comprising the steps of - swelling the 2:1 layered phyllosilicate in a polar solvent while stirring at a temperature between 20 °C and 140 °C, preferably between 80 °C and 100 °C, and at a pressure that is above the boiling point of the solvent at that temperature, for a time between 1 minute and 24 hours, preferably between 15 minutes and 3 hours; - adding the intercalating/exfoliating compound while stirring at a temperature between 20 °C and 140 °C, preferably between 80 °C and 100 °C, and at a pressure that is above the boiling point of the solvent at that temperature, for a time between 15 minutes and 8 hours during or after the swelling of the 2:1 layered phyllosilicate; and - intercalating/exfoliating hemicellulose in the 2:1 layered phyllosilicate/compound mixture while stirring at a pressure that is above the boiling point of the solvent at that temperature, preferably between 80 °C and 100 °C, for a time between 1 minute and 5 hours, preferably between 15 minutes and 3 hours, during the swelling or the intercalation/exfoliation of the 2:1 layered phyllosilicate together with or without the compound during swelling. A method as claimed in any one of claims 13-14, further comprising forming a film or coating from the hemicellulose mixture, and heat treating the film or coating for a time between 2 seconds and 20 minutes at a temperature between 80 °C and 180 °C, preferably between 120 °C and 160 °C. An aqueous film-forming composition comprising hemicellulose and at least one component selected from the group consisting of plasticizers, cellulose and an oligomer or polymer, and, in addition, at least one additive/reactant increasing the liquid/moisture resistance of a film or coating formed from the film-forming composition, wherein the additive/reactant is a 2:1 layered phyllosilicate. Use of a polymeric film or coating manufactured by the method of any one of claims 12-15 or from the composition of claim 16 as an oxygen, aroma or grease barrier. |
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2/19/08 12:00:00 AM | |
Link to Patent | |
6. Nano cellulose as films or additives
BackDifferent cellulose types have been used as additive to improve other packaging materials.
6.1 Cellulose nanocrystals (CNCs)
Cellulose nanocrystals (CNCs) are nanoscale cellulose produced from renewable resources with strong reinforcing potential when included in a polymer matrix. Nanocrystals are sometimes chemically modified to generate (modified-CNCs) or cationically modified (CNCC)
**Highlights:**
* **Films:** Chitin nanofibers (ChNFs) and cellulose nanocrystals (CNCs) have been proposed as materials for renewable packaging with **low O2 transmission** that protecting food, medicine, and electronics. (...) We report *free-standing films* formed by solution casting of blends of aqueous suspensions of **CNCs** and ChNFs with either low degree of acetylation (LChNFs, higher charge) or high degree of acetylation (HChNFs, lower charged). While neat CNC films had the highest **O2 permeability (OP)**, the the OP was lowered by 91% by addition of at least 25 wt % LChNFs to CNCs, to an **OP value near 1.7 cm3-m/m2/d/kPa.** [\[Art. #ARTNUM\]](#article-67482-2991349687)
* **Films:** CNCs are then used to fabricate a super-clear nanopaper substrate for next-generation flexible electronics. (...) good oxygen barrier properties (1.2 cm3 µm (m2 day kPa)−1 at 50% relative humidity). [\[Art. #ARTNUM\]](#article-67482-2604487195)
* **Films:** It was observed that when compared with the pure CNS film, the 8.0 wt% modified-CNCs loaded nanostarch-based nanocomposite film had displayed a 230.0% increase in tensile strength. And the **moisture absorption** ability had decreased by 25.6%; **water** **vapor permeability** had decreased by 87.4%; and the water contact angle value had increased by 18.1%.[\[Art. #ARTNUM\]](#article-67482-2938322608)
* **Additives:** Thus, an improvement on the **oxygen barrier** and stretchability was achieved in PLA–PHB–CNCs–ATBC which also displayed somewhat UV light blocking effect. All bio nanocomposite films presented **appropriate disintegration** in **compost** suggesting their possible applications as *biodegradable packaging materials.*[ \[Art. #ARTNUM\]](#article-67482-2015719602)
6.1.1 | Cellulose nanocrystals (CNCs) |
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Bionanocomposite films based on plasticized PLA-PHB/cellulose nanocrystal blends. | |
Abstract Optically transparent plasticized poly(lactic acid) (PLA) based bionanocomposite films intended for food packaging were prepared by melt blending. Materials were plasticized with 15 wt% of acetyl(tributyl citrate) (ATBC) to improve the material processability and to obtain flexibile films. Poly(hydroxybutyrate) (PHB) was used to increase PLA crystallinity. The thermal stability of the PLA–PHB blends was improved by the addition of 5 wt% of cellulose nanocrystals (CNC) or modified cellulose nanocrystals (CNCs) synthesized from microcrystalline cellulose. The combination of ATBC and cellulose nanocrystals, mainly the better dispersed CNCs, improved the interaction between PLA and PHB. Thus, an improvement on the oxygen barrier and stretchability was achieved in PLA–PHB–CNCs–ATBC which also displayed somewhat UV light blocking effect. All bionanocomposite films presented appropriate disintegration in compost suggesting their possible applications as biodegradable packaging materials. | |
5/1/15 12:00:00 AM | |
Link to Article | |
6.1.2 | Cellulose nanocrystals (CNCs) |
Cassava starch-based films plasticized with sucrose and inverted sugar and reinforced with cellulose nanocrystals. | |
Abstract: Bionanocomposites films of cassava starch plasticized with sucrose and inverted sugar and reinforced by cellulose nanocrystals (CNCs) were prepared by solution casting method incorporating 0.1 to 5 wt% of eucalyptus CNCs. The nanocrystals were characterized using transmission electron microscopy, whereas the bionanocomposites properties were studied using Fourier transform infrared spectroscopy, tensile measurements, water solubility, swelling behavior, and water activity (aw). The water resistance properties (solubility and swelling behavior) of the nanocomposites were enhanced with the addition of cellulose nanofillers. These results were explained in terms of the high crystallinity of the nanocrystals and the formation of a rigid network with the nanofillers, which provide physical barriers to the permeation of water within the hydrophilic cassava matrix. The addition of CNCs in the bionanocomposites decreases aw linearly, reaching values below 0.5 (for CNCs concentration higher than 4 wt%), a reference value for no microbial proliferation for food product design. The presence of small concentrations of CNCs (0.1–0.3 wt%) also effectively increased the maximum tensile strength (more than 90%) and elastic modulus (more than 400%), indicating the formation of a suitable percolation network in this concentration range. Because the cellulose nanofillers enhanced the mechanical and water stability properties of the nanocomposites, the obtained results in this work may be applied to the development of biodegradable packaging or coatings to enhance shelf life of food products. Practical Application: The main drawbacks of using starch-based polymers as packaging or coating in the food industry are their low mechanical properties and inherent water sensitivity. This study demonstrates that cellulose nanocrystals can be used to: (i) obtain better mechanical properties (increasing the tensile strength and modulus more than 90% and 400%, respectively; (ii) enhance the water stability and (iii) water activity of starch-based films. These results indicate that the obtained environmentally friendly nanocomposites in this work can be used to the development of films or coatings to enhance the shelf life of food products. | |
6/1/12 12:00:00 AM | |
Link to Article | |
6.1.3 | Cellulose nanocrystals (CNCs) |
Cellulose nanocrystals: synthesis, functional properties, and applications | |
Cellulose nanocrystals are unique nanomaterials derived from the most abundant and almost inexhaustible natural polymer, cellulose. These nanomaterials have received significant interest due to their mechanical, optical, chemical, and rheological properties. Cellulose nanocrystals primarily obtained from naturally occurring cellulose fibers are biodegradable and renewable in nature and hence they serve as a sustainable and environmentally friendly material for most applications. These nanocrystals are basically hydrophilic in nature; however, they can be surface functionalized to meet various challenging requirements, such as the development of high-performance nanocomposites, using hydrophobic polymer matrices. Considering the ever-increasing interdisciplinary research being carried out on cellulose nanocrystals, this review aims to collate the knowledge available about the sources, chemical structure, and physical and chemical isolation procedures, as well as describes the mechanical, optical, and rheological properties, of cellulose nanocrystals. Innovative applications in diverse fields such as biomedical engineering, material sciences, electronics, catalysis, etc, wherein these cellulose nanocrystals can be used, are highlighted. | |
11/1/15 12:00:00 AM | |
Link to Article | |
6.1.4 | Cellulose nanocrystals (CNCs) |
Controlling Barrier and Mechanical Properties of Cellulose Nanocrystals by Blending with Chitin Nanofibers | |
Chitin nanofibers (ChNFs) and cellulose nanocrystals (CNCs) have been proposed as materials for renewable packaging with low O2 transmission that protecting food, medicine, and electronics. A challenge in biomass-derived functional materials is tuning both barrier and mechanical properties, while minimizing process steps. A concept that merits additional study in this field is tuning of the barrier and mechanical properties by use of oppositely-charged biomass-derived fibers, through interactions that support dense film formation. We report free-standing films formed by solution casting of blends of aqueous suspensions of CNCs and ChNFs with either low degree of acetylation (LChNFs, higher charge) or high degree of acetylation (HChNFs, lower charged). While neat CNC films had the highest O2 permeability (OP), the the OP was lowered by 91% by addition of at least 25 wt % LChNFs to CNCs, to an OP value near 1.7 cm3-m/m2/d/kPa. Interestingly, blends of CNCs with less highly charged, larger HChNFs had equiva... | |
12/5/19 12:00:00 AM | |
Link to Article | |
6.1.5 | Cellulose nanocrystals (CNCs) |
Facile modification and application of cellulose nanocrystals | |
We have studied the advances made in chemical modification of cellulose nanocrystals (CNCs) and their corresponding applications. Different synthetic methods such as esterification and etherification, cross-linking and grafting techniques parameters, etc., are used in CNCs formation. As CNCs are well studied for their renewable purposes like oxidation, grafting, copolymerization reaction, etc. Their biodegradability is of great advantage as it can easily be modified with other related functional groups giving high stiffness, strength, low density and long life to metals and other materials. Cellulose polymer is mostly used due to its neutrality and its wide applications in furniture, packaging, textile, food medical products, etc. Mankind has found a great deal of benefit from cellulose owing to its many applications over a period of hundreds of years. This review presents a detailed account of pronounced effect of CNCs, revealed during their numerous applications and their potential use in wide ranging fields. The recent research reveals multidimensional properties and great advancements of CNCs made at an industrial level. CNCs also exhibit high efficiency in all application areas, described in detail here. | |
7/15/19 12:00:00 AM | |
Link to Article | |
6.1.6 | Cellulose nanocrystals (CNCs) |
Hemicellulose-Based Films Reinforced with Unmodified and Cationically Modified Nanocrystalline Cellulose | |
Hemicellulose-based composites have become promising candidates for eco-friendly packaging applications because of their biodegradability and cost-effectiveness. However, the inherently poor mechanical properties of hemicellulose-based composites largely hinder their potential for targeted application. Fortunately, nanocrystalline cellulose (NCC), an eye-catching nanomaterial, may offer opportunities for addressing the above issue due to its outstanding mechanical properties and environmental friendliness. Herein, a comparative study was conducted on the effect of unmodified and cationically modified nanocrystalline cellulose (CNCC) on the overall properties of the as-prepared hemicelluloses (HC)/sorbitol (SB) films. Scanning electron microscopy (SEM) image shows that the addition of CNCC imparted a relatively smooth surface to the obtained HC/SB films in comparison to NCC. Furthermore, CNCC reinforced HC/SB films exhibited improved thermal stability as compared to that with NCC. From rheological behavior evaluation, the presence of NCC, particularly CNCC, had an important effect on thickening HC/SB suspensions. The tensile stress of the composite films with 9% NCC and 9% CNCC was 9.18 and 10.44 MPa, respectively, which was increased by 14 and 30% in comparison to that of pure HC/SB film (8.05 MPa). The marked increase in elastic modulus as a function of the added NCC or CNCC was also identified. This result strongly supports the conclusion that the addition of NCC or CNCC was effective in improving the mechanical properties of HC/SB films. | |
4/1/18 12:00:00 AM | |
Link to Article | |
6.1.7 | Cellulose nanocrystals (CNCs) |
Melt free radical grafting of glycidyl methacrylate (GMA) onto fully biodegradable poly(lactic) acid films: effect of cellulose nanocrystals and a masterbatch process | |
This article reports the preparation, by means of a masterbatch procedure, of poly (lactic acid) (PLA)/cellulose nanocrystal (CNC) films via premixing 1% wt of CNC into PLA or glycidyl methacrylate (GMA) grafted PLA (g-PLA). These films were obtained by reactive extrusion and subsequent film processing. In this study, 10% wt of GMA with respect to neat PLA was used in the extrusion phase, after that a final grafting degree of 5.69% was obtained. The film obtained by using the masterbatch steps were compared with the system obtained by a direct extrusion of 1% wt of CNC in PLA/g-PLA. Thermogravimetric, crystallization and mechanical properties, as well as morphology of CNC reinforced PLA nanocomposites were characterized. Differential scanning calorimetry and thermogravimetric analysis showed enhanced crystallization ability and an improved heat resistance for the resulting nanocomposites obtained after the use of masterbatches, for example field emission scanning electron microscopy confirmed that the masterbatch preparation procedure was beneficial to the dispersion of CNC in the final nanocomposites. Furthermore, different mechanical performance was obtained when using different masterbatches, which were considered to contribute to extend the applications of PLA based composites as food packaging materials in different sectors. | |
1/1/15 12:00:00 AM | |
Link to Article | |
6.1.8 | Cellulose nanocrystals (CNCs) |
Super-Clear Nanopaper from Agro-Industrial Waste for Green Electronics | |
Due to high volumes of production from the consumer electronics industry, it is highly desirable to develop green electronics comprised of biodegradable components derived from cheap resources or even agro-industrial wastes. In this work, a facile and benign production route is proposed to transform the agro-industrial waste sugarcane bagasse into value-added super-clear nanopaper for flexible and transparent electronics. High-value cellulose nanocrystals (CNCs) are isolated from abundant and inexpensive sugarcane bagasse by a one-step 2,2,6,6-tetramethylpiperidine-1-oxyl treatment, and the obtained CNCs are then used to fabricate a super-clear nanopaper substrate for next-generation flexible electronics. The super-clear nanopaper exhibits superior optical properties (91% transmittance and 1.4% transmission haze at 600 nm), excellent nanometer-scale surface roughness (3.08 nm), and good oxygen barrier properties (1.2 cm3 µm (m2 day kPa)−1 at 50% relative humidity). Moreover, proof-of-concept field-effect transistors with an on/off ratio of >103 are demonstrated on this super-clear nanopaper. The efficient and scalable production of value-added CNCs from bagasse waste coupled with advanced applications of CNC-based super-clear nanopaper in electronic devices presents a solution for the conversion of agricultural wastes to value-added electronic applications, which is beneficial for green electronics and recycling and ecoindustries. | |
5/1/17 12:00:00 AM | |
Link to Article | |
6.1.9 | Cellulose nanocrystals (CNCs) |
The preparation and characterization of nanocomposite film reinforced by modified cellulose nanocrystals | |
Abstract In the present study, in order to improve the properties of nanostarch-based nanocomposite film for food packaging, a type of nanocomposite film based on corn nanostarch (CNS) as the matrix and modified cellulose nanocrystals (modified-CNCs) as the reinforcement was prepared using a solution casting method. The cellulose nanocrystals (CNCs) were modified by a two-step method in which they were initially crosslinked with citric acid, and subsequently amidated with chitosan. Then, a type of CNS/modified-CNCs nanocomposite film with different content levels of modified-CNC were prepared and characterized using Fourier Transform Infrared spectroscopy (FTIR); X-ray Photoelectron Spectroscopy (XPS); X-Ray Diffraction (XRD); Differential Scanning Calorimetry (DSC); and Scanning Electron Microscopy (SEM). It was observed that when compared with the pure CNS film, the 8.0 wt% modified-CNCs loaded nanostarch-based nanocomposite film had displayed a 230.0% increase in tensile strength. And the moisture absorption ability had decreased by 25.6%; water vapor permeability had decreased by 87.4%; and the water contact angle value had increased by 18.1%. Also the results of this experimental study had revealed that the CNS/modified-CNCs nanocomposite film had displayed better antimicrobial activities against E. coli and S. aureus bacteria when compared with the pure CNS film. | |
7/1/19 12:00:00 AM | |
Link to Article | |
6.2 Cellulose nanofiber (CNF)
cellulose nanofibers (CNF) also called nanofibrillated cellulose (NFC), or bacterial nanocellulose. CNF is a material composed of nanosized cellulose fibrils with a high aspect ratio (length to width ratio). Typical fibril widths are 5–20 nanometers with a wide range of lengths, typically several micrometers.
**Highlights:**
* **Additive:** This paper reports a design of a highly flexible, visible light and radio frequency transparent coating on commercial *PET film*. Nanoscale blending was achieved between *negatively charged* **cellulose nanofibers** and positively charged chitin nanowhiskers by employing spray-assisted layer-by-layer assembly. Synergetic interplay between these highly crystalline nanomaterials results in a flexible film with superior barrier characteristics. The **oxygen transmission** rate was below ***0.5 mLm-2day-1.*** Moreover, this coating maintains its performance even when exposed to common hazards such as bending stress and *hydration*.[ \[Art. #ARTNUM\]](#article-67491-2921320693)
* **Additive:** The addition of CNFs significantly enhanced the mechanical property of bio nanocomposite films. Furthermore, water and **oxygen transmission** rate of bio nanocomposite film decreased with the increase in CNFs concentration. Overall the performed studies confirmed, the use of CNFs in polymer matrix makes it possible to produce a flexible, transparent, thermally stable bio nanocomposite film with enhanced mechanical and barrier properties for food packaging applications. [\[Art. #ARTNUM\]](#article-67491-2981275096)
* **Film:** Cellulose nanofibrils (**CNFs**) are able to form strong **oxygen-barrier films** suitable for food packaging but lack the needed water resistance in comparison to plastics. Desired ***water barrier quality*** can be achieved by applying mineral additives within the nanofibrils network. (...) combination of clay platelets and cross-linkers contributed to a denser film structure and **restricted water passage.** Also, an *excellent resistance to oil and grease was observed* in all the studied films [\[Art. #ARTNUM\]](#article-67491-2905510155)
* **Additive:** (...) containing **CNF**, polyvinyl alcohol (PVA), native starch and alkyl ketene dimer, with the purpose of evaluating the benefits of using fiber-based packaging paper with *improved mechanical, physical and barrier properties*. The results showed that if CNF are coated in combination with PVA the tensile properties of paper can be significantly improved, as well as the grease resistance, whereas the **air permeability** and **water vapor transmission** rate decrease.[ \[Art. #ARTNUM\]](#article-67491-2770579033)
6.2.1 | Cellulose nanofiber (CNF) |
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A Simple Approach for the Synthesis of Cellulose Nanofiber Reinforced Chitosan/PVP Bio Nanocomposite Film for Packaging | |
The development of chitosan-based food packaging film has been increasing due to its wider availability, biodegradability, low-cost, and renewability. The purpose of this study was to develop cellulose nanofibers (CNFs) reinforced Chitosan/PVP(CHP) green bio nanocomposite film by solvent casting method with enhanced barrier and mechanical property. CNFs of dimension 9–11 nm and 100–200 nm were extracted from jute fibers by directly treating it with HNO3–NaNO2 mixture. Bio nanocomposite films were synthesized with various concentrations of CNFs and evaluated using SEM, TGA/DTG and XRD to analyze the morphology, thermal behavior and crystallinity of bio nanocomposite films. SEM analysis revealed the uniform dispersion of CNFs in CHP matrix. Thermal stability of prepared bio nanocomposite films was improved with the loading of 5 wt% of cellulose nanofibers. ATR(FT-IR) spectra shows physical interaction between all the components of bio nanocomposite film. The bio nanocomposite films were also characterized for physical property like thickness, mechanical testing and barrier properties. The addition of CNFs significantly enhanced the mechanical property of bio nanocomposite films. Furthermore, water and oxygen transmission rate of bio nanocomposite film decreased with the increase in CNFs concentration. Overall the performed studies confirmed, the use of CNFs in polymer matrix makes it possible to produce a flexible, transparent, thermally stable bio nanocomposite film with enhanced mechanical and barrier properties for food packaging applications. | |
10/16/19 12:00:00 AM | |
Link to Article | |
6.2.2 | Cellulose nanofiber (CNF) |
Crab-on-a-Tree: All Bio-Renewable, Optical-and-Radio Frequency Transparent Barrier Nanocoating for Food Packaging | |
Plastic packaging effectively protects foods from mechanical, microbial, and chemical damage, but oxygen can still permeate these plastics, degrading foods. Improving the gas barrier usually requires metallic or halogenated polymeric coatings; however, both cause environmental concerns and metallic coatings block visible light and electromagnetic signals. This paper reports a design of a highly flexible, visible light and radio frequency transparent coating on commercial PET film. Nanoscale blending was achieved between negatively charged cellulose nanofibers and positively charged chitin nanowhiskers by employing spray-assisted layer-by-layer assembly. Synergetic interplay between these highly crystalline nanomaterials results in a flexible film with superior barrier characteristics. The oxygen transmission rate was below 0.5 mLm-2day-1. Moreover, this coating maintains its performance even when exposed to common hazards such as bending stress and hydration. The coating also notably reduces the haziness ... | |
3/15/19 12:00:00 AM | |
Link to Article | |
6.2.3 | Cellulose nanofiber (CNF) |
Development of bacterial cellulose/chitin multi-nanofibers based smart films containing natural active microspheres and nanoparticles formed in situ | |
Abstract Nanofiber-based materials have recently gained increasing attention in food packaging, drug delivery, and biomedical applications. In this study, a multi-nanofibers composite film was developed based on bacterial cellulose nanofiber (BCNF)/chitin nanofiber (CNF) hybridization. The nanofibers were responsible for the formation of well-dispersed curcumin (Cur) micro/nanoparticles in the nanocomposite films. The release of Cur from the films were affected by CNF and the sizes of Cur particles formed in situ. The Cur particles reduced tensile strength and increased water vapor permeability of BCNF film. However, CNF improved the mechanical strength and barrier property of the Cur/BCNF/CNF composite film. Moreover, the multi-nanofibers composite film showed excellent dynamic antioxidant capacity and antibacterial activity, as well as was capable to monitor pH change and trace amount of boric acid. Results of this study suggested that the Cur/BCNF/CNF composite film can be used as a smart and active food packaging material. | |
1/1/20 12:00:00 AM | |
Link to Article | |
6.2.4 | Cellulose nanofiber (CNF) |
Effect of a Novel Chemical Treatment on Nanocellulose Fibers for Enhancement of Mechanical, Electrochemical and Tribological Characteristics of Epoxy Bio-nanocomposites | |
In the present study, a novel chemical treatment has been introduced for the extraction of nano-cellulose fibers (NCF) from waste sugarcane bagasse and applied as a reinforcement material to enhance the mechanical, corrosion and tribological properties of epoxy-based bio-nanocomposites. The experimental design was selected as per central composite design (response surface methodology) to optimize the effect of fiber concentration (2.93 to 17.07 wt.%) and sonication time (47.57 to 132.43 min). From the analysis of variance (ANOVA) results, it was found that the fiber concentration and sonication played a significant role in the mechanical properties. In order to simultaneously maximize the mechanical properties such as tensile, compression, flexural, impact strength and Rockwell hardness, the optimal values of nanocellulose fiber and sonication time was found to be 10 wt.% and 120 min respectively. From the normal distribution plot, it is found that there is a good agreement between experimental results and developed CCD model. The chemically treated nanocellulose fiber reinforcement in epoxy polymer improved the mechanical, corrosion and wear resistance properties. Total wear rate of chemically treated fibers reinforced epoxy nanocomposites reduced up to 21.67 % when compared with the neat epoxy polymer. The scanning electron microscope analysis on the sugarcane nanocellulose fiber reinforced epoxy nanocomposites revealed good dispersion of nanocellulose in the polymer matrix, which cause for the improved mechanical, corrosion and wear resistance characteristics. | |
9/1/19 12:00:00 AM | |
Link to Article | |
6.2.5 | Cellulose nanofiber (CNF) |
GAS BARRIER PACKAGING MATERIAL | |
PROBLEM TO BE SOLVED: To provide a gas barrier packaging material which is suitable for use as a paper container material, is provided with a resin layer at an outermost layer and has recyclability and a high gas barrier property and further to provide a packaging container using the gas barrier packaging material.SOLUTION: At least a first thermoplastic resin layer, a barrier layer, a paper base material and a second thermoplastic resin layer are laminated in order to obtain the gas barrier packaging material. The barrier layer contains cellulose nanofiber. Preferably at least one moisture-proof layer is provided between the paper base material and the barrier layer. | |
6/30/10 12:00:00 AM | |
Link to Article | |
6.2.6 | Cellulose nanofiber (CNF) |
Gel structure phase behavior in micro nanofibrillated cellulose containing in situ precipitated calcium carbonate | |
Speciality high-strength board, packaging grades, and novel cellulose-based nanocomposites may incorporate microcellulosic nanofibrillated materials (MNFC), although the rheological properties of such strongly water sorbing structures are challenging for processing technologies. This study introduces rheological methods for the evaluation of dewatering and flow behavior of such high consistency furnishes to exemplify the effect of energy input on microfibrillar material (MFC), as produced by a combination of enzymatic pretreatment and increased levels of fluidization. The large number of fibril contact points act to entrap water, held both on the fibril surface as immobilized water and in the interfibril spacing forming the gel structure. Tuning of the rheological and dewatering properties has been enabled by in situ precipitation of calcium carbonate filler (in situ PCC) on the MFC, which results in the production of a more uniform furnish. Such in situ PCC coated MFC fibrils incorporated into furnish were seen to increase dewatering rate over that of the furnish mix without the in situ precipitated filler primarily because of the reduction in total surface area of the fibers and fibrils when the pigment is present on the fibrillary surface. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 43486. | |
6/10/16 12:00:00 AM | |
Link to Article | |
6.2.7 | Cellulose nanofiber (CNF) |
Improving the Properties of Soda Bagasse Pulp by Using Cellulose Nanofibers in the Presence of Cationic Polyacrylamide | |
Cellulose nanofiber (CNF) was used to improve the optical and strength properties of soda bagasse pulp (500 CSF) in the presence of cationic polyacrylamide (CPAM). Cationic polyacrylamide was added at 0.05, 0.1, and 0.15%, and cellulose nanofiber was added at 0.1, 0.5, 1, and 2% based on pulp O.D. Laboratory handsheets were prepared (60 g/m2), and optical and strength properties were measured according to TAPPI standards. Scanning electron microscopy and atomic force microscopy images showed that empty spaces between fibers decreased under CPAM/CNF treatments. The effect of the additives and their addition level on all the measured paper properties was significant at the 99% confidence level. The light scattering coefficient, brightness, and whiteness increased with the addition of cellulose nanofibers, but the light absorption coefficient, yellowness, and opacity decreased. At the highest levels of the additives (2% CNF and 0.15% CPAM), the tensile and burst strengths of handsheets increased by 33% and 15%, respectively. Generally, cellulose nanofibers/cationic polyacrylamide complexes improved the optical and strength properties of bagasse pulp. | |
9/12/16 12:00:00 AM | |
Link to Article | |
6.2.8 | Cellulose nanofiber (CNF) |
Rosin modified cellulose nanofiber as a reinforcing and co-antimicrobial agents in polylactic acid /chitosan composite film for food packaging | |
Abstract Cellulose nanofiber (CNF) was modified by rosin and used as a reinforcement filler within a polylactic acid (PLA) matrix. The resulting film was then coated with chitosan (CHT) to prepare a two-layer composite film for antimicrobial food packaging. The FT-IR spectra of rosin modified CNF (R-CNF) displayed a clear peak at 1730 cm −1 , which confirmed the successful esterification of CNF by rosin. The R-CNF showed a better dispersion in PLA matrix than CNF and the loading of R-CNF had a significant effect on the mechanical properties of the resulting film. A percolation network was formed when the R-CNF loading was 8%, where the composite film displayed optimum mechanical properties. The antimicrobial test showed that the R-CNF/PLA/CHT composite film exhibited excellent antimicrobial performance against E. coli and B. subtilis , which could be attributed to the synergistic antimicrobial effect of CHT and rosin. | |
3/1/18 12:00:00 AM | |
Link to Article | |
6.2.9 | Cellulose nanofiber (CNF) |
Sustainable Barrier System via Self-Assembly of Colloidal Montmorillonite and Cross-linking Resins on Nanocellulose Interfaces | |
Cellulose nanofibrils (CNFs) are able to form strong oxygen-barrier films suitable for food packaging but lack the needed water resistance in comparison to plastics. Desired water barrier quality can be achieved by applying mineral additives within the nanofibrils network. In current contribution, a sustainable hybrid system with an improved water barrier function is proposed by incorporating colloidal montmorillonite nanoclay (MMT) and two cross-linking agents, namely, polyamidoamine epichlorohydrin (PAE) and Acrodur thermoset acrylic resin (ACR) into CNF interfaces. Continuous matrices were produced via evaporation-induced self-assembly of colloidal building blocks followed by appropriate heat-curing regime to impart internal cross-linking. The development of chromophore functionalities and formation of ester motifs on the hybrid matrix (with no evidence of degradation) were detected by Fourier-transform infrared (FT-IR) spectroscopy. Intercalation of clay, solely, reduced the water vapor transmission r... | |
12/26/18 12:00:00 AM | |
Link to Article | |
6.2.10 | Cellulose nanofiber (CNF) |
Towards a new generation of functional fiber-based packaging: cellulose nanofibers for improved barrier, mechanical and surface properties | |
The present work shows the suitability of using industrial fluting papers as raw material for the development of four different substrates, enzymatically refined and/or containing cellulose nanofibers (CNF) in bulk. These four substrates were deeply studied and treated with different coating formulations, containing CNF, polyvinyl alcohol (PVA), native starch and alkyl ketene dimer, with the purpose of evaluating the benefits of using fiber-based packaging paper with improved mechanical, physical and barrier properties. The results showed that if CNF are coated in combination with PVA the tensile properties of paper can be significantly improved, as well as the grease resistance, whereas the air permeability and water vapor transmission rate decrease. The obtained papers present interesting vapor and air barrier properties, at the same time that unconceivable limits of breaking length are achieved (6.44 km). In addition, when a second layer of alkyl ketene dimer was coated on both sides of paper, the water contact angle was significantly improved, being higher than 115°. Overall, the present work shows the feasibility of recycled fibers for the production of high value-added papers that can be used for packaging purposes due to their improved barrier and mechanical properties, and contributes therefore for the bio-based circular economy. | |
1/1/18 12:00:00 AM | |
Link to Article | |
Technology | Ranking | Oxygen barrier properties | Water vapor barrier properties | Speed of biodegradability | Recyclability |
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1.1 Hydroxypropyl (methyl)cellulose (HPMC and HPC) |
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Hydroxypropyl methylcellulose (HPMC)-based films, [Table 3](#image-3039) [[Art. #ARTNUM]](#article-67716-1429933242) | Hydroxypropyl methylcellulose (HPMC)-based films, [Table 3](#image-3039) [[Art. #ARTNUM]](#article-67716-1429933242) | 50% of HPMC composite was degraded in 50 days [[Art. #ARTNUM]](#article-67716-2799587877) | <- |
2.1 Acetylation [C&E] |
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See [Figure 10](#image-3035) [[Art. #ARTNUM]](#article-67333-2293014366) | See [Figure 10](#image-3035) [[Art. #ARTNUM]](#article-67333-2293014366) | Completely disappeared by the end of 7- and 18-day exposure time periods [[Art. #ARTNUM]](#article-67333-2087220211) | <- |
2.2 Introduction of hydrophobic esters [C&E] |
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none of these materials as such are applicable as oxygen barriers [[Art. #ARTNUM]](#article-67718-1753734549) ; ECNCs were in the range of 76-113 cm3 μm m-2 d-1 kPa-1, which were larger than those of the net NFC films in about 2-3 orders of magnitude. [[Art. #ARTNUM]](#article-67718-2518316336) | Cellulose ester film: 0.01 - 50 g/m2/day [[Art. #ARTNUM]](#article-67718-EP1970194B1); Acetylated + PLA: 35-30 g/m2/day [[Art. #ARTNUM]](#article-67718-2071790967); PLA/AMCC composite films: 35-30 g/m2/day [[Art. #ARTNUM]](#article-67718-2788309418) | Acylated + PLA, soil buried: rapid after 30days[[Art. #ARTNUM]](#article-67718-2071790967) | <- |
2.3 Introduction of other functional esters [C] |
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ECNCs were in the range of 76-113 cm3 μm m-2 d-1 kPa-1, which were larger than those of the net NFC films in about 2-3 orders of magnitude. [[Art. #ARTNUM]](#article-67428-2518316336); Paper coated with citric-acid cross-linked nanocellulose (NC): 0.7 mL μm day−1 m−2 kPa−1 at 49% RH [[Art. #ARTNUM]](#article-67428-2734357716) ; Cellulose acetate-polyethylene glycol: see [Figure 6A](#image-3036) [[Art. #ARTNUM]](#article-67428-2885912093) | Citric acid cross-linked HPMC gave improvement of 34% [[Art. #ARTNUM]](#article-67428-2058997856); Paper coated with citric-acid cross-linked nanocellulose (NC): permeability was reduced by 60% [[Art. #ARTNUM]](#article-67428-2734357716); cellulose acetate-polyethylene glycol: see [Figure 6A](#image-3036) [[Art. #ARTNUM]](#article-67428-2885912093) ; piperidinoacetyl cellulose, were about 139 g m−2 day−1 and 3.9 g mm kpa−1 m−2 day−1, respectively. [[Art. #ARTNUM]](#article-67428-2007599535) | N/C = Not Communicated | N/C |
3.1 Laccase oxidation [E] |
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Crosslinked hemicellulose: 0.6 ml/(m2 24 h) [[Art. #ARTNUM]](#article-67747-2005754079) | N/C | N/C | N/C |
4.1 Silane treated cellulose [C] |
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Silane-grafted cellulose (SGC) + PLA: 40.3 cc/m 2 /day [[Art. #ARTNUM]](#article-67720-2555669290) | See [Table 4](#image-3040) [[Art. #ARTNUM]](#article-67720-2988861884) ; in the range of 21-23 g/m 2 / day [[Art. #ARTNUM]](#article-67720-2555669290) | N/C | N/C |
4.2 Introduction after hydrolase/cellulase treatment [E+C] |
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As coating on nylon-6 film: 0.15 cc/m2·day·atm (uncoated = 35 cc/m2·day·atm)[[Art. #ARTNUM]](#article-67605-2002884193) | N/C | N/C | N/C |
5.1 (Biodegradable) composites with cellulose |
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PBS films + NCC(3%): 280 cc/m2/day; PBS films + NCC(3%) + MDI (4%): 23.8 cc/m2/day [[Art. #ARTNUM]](#article-67480-2962821860); PVA+NCC (2%): enhanced by 2.08 compared with pure PVA film [[Art. #ARTNUM]](#article-67480-2848054996) | PBS films + NCC(3%): 49.4 g/m2/day; PBS films + NCC(3%) + MDI (4%): 30.8 g/m2/day. [[Art. #ARTNUM]](#article-67480-2962821860) ; lignin redistribution on paper: 97 g/m2/d [[Art. #ARTNUM]](#article-67480-2990183953) [Art. #ARTNUM](#article-67480-2990183953) | Films with soybean protein, PVA, NCC: degradation time: 2 months to 7 months [[Art. #ARTNUM]](#article-67480-2876572952) ; The disintegration process in composting conditions of PLA was delayed by the addition of PHB, while CNC speeded it up. [[Art. #ARTNUM]](#article-67480-2081258128) | <- |
6.1 Cellulose nanocrystals (CNCs) |
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1.2 cm3 µm (m2 day kPa)−1 at 50% relative humidity [[Art. #ARTNUM]](#article-67482-2604487195) ; CNCs low degree of acetylation: OP value near 1.7 cm3-m/m2/d/kPa [[Art. #ARTNUM]](#article-67482-2991349687) | CNS/modified-CNCs nanocomposite film: decreased by 87.4% [[Art. #ARTNUM]](#article-67482-2938322608) | PLA-PHB-CNC films presented appropriate disintegration in compost [[Art. #ARTNUM]](#article-67482-2015719602); | <- |
6.2 Cellulose nanofiber (CNF) |
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0.5 mL/m2/day [Art. #ARTNUM](#article-67491-2921320693) | Cellulose nanofibrils additive: ∼160 (g m−2 day) (CNFs) [[Art. #ARTNUM]](#article-67491-2905510155) | N/C | N/C |
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